Crat Packaging

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7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About 1.25 Oz Popcorn Boxes

A small popcorn box still needs to hold grease, stay crisp, and look good doing it. Crat Packaging builds custom 1.25 oz popcorn boxes wholesale, printed on food-safe board sized for single-serving movie-night and concession portions.

1.25 Oz Popcorn Box Specifications

Box Style Gable-top popcorn box, custom popcorn box
Dimensions Standard sizing for 1.25 oz capacity; custom sizes available
Material Food-safe SBS Kraft paperboard with grease-resistant coating
Thickness 10pt to 14pt board, chosen by fill weight
Grease Protection Food-grade grease-resistant liner or coating
Closure Fold-and-lock gable top
Printing CMYK, Pantone (PMS), 1 to 4-color and full photo-realistic printing
Finishing Matte or gloss lamination, food-safe coating
Order Volume / MOQ Low MOQ for small batches, scaling to bulk runs
Proof Digital proof and 3D mockup before production
Shipping Flat-packed, tracked delivery across the USA

What Are 1.25 Oz Popcorn Boxes?

A 1.25 oz popcorn box is a small gable-top paperboard box sized for a single-serving portion of popcorn — the classic movie-theater and concession-stand size. It holds its shape while filled, resists grease from butter and oil, and folds flat for storage before use.

Crat Packaging builds these popcorn boxes wholesale on food-safe board, so the box looks good on a concession counter and protects the product inside. Need a bigger box for bulk servings? We also build Custom Popcorn Boxes in larger sizes.

What We Package in 1.25 Oz Popcorn Boxes

  • Movie theater popcorn — single-serving concession sizing
  • Home movie-night kits — branded popcorn for party favors
  • Carnival and fair concessions — grease-resistant single servings
  • Flavored and gourmet popcorn brands — retail sample sizing
  • Wedding and event favors — small branded popcorn boxes
  • Sports venue concessions — stackable, quick-serve packaging

Materials Behind the Box

Every box starts with food-safe SBS Kraft paperboard, run at 10pt to 14pt depending on fill weight and handling. A food-grade grease-resistant coating or liner keeps butter and oil from soaking through the board, so the box holds its shape and stays presentable through the full serving.

Box Style and Closure

The gable-top popcorn box is the standard style at this size: it folds flat for shipping and storage, then pops open and locks shut with a simple fold-and-lock top, no glue or tape required. It’s fast to assemble by hand at a concession counter or fill station.

Printing and Branding

  • Full-color CMYK or Pantone-matched printing directly on the board
  • 1 to 4-color runs for cost-efficient bulk orders, or full photo-realistic art
  • Print on all exterior panels
  • Logo, flavor labeling, and nutrition info printed on-box

Finishing Options

  • Matte or gloss lamination
  • Food-safe grease-resistant coating
  • Custom pattern or striped exterior print
  • Spot UV on a logo or key graphic

Grease Resistance at Single-Serving Scale

A 1.25 oz popcorn box holds buttered popcorn for the full length of a movie or event, so the coating has to hold up under grease and moisture the whole time, not just at fill. Crat Packaging uses a food-grade grease-resistant coating rated for hot, buttered product, so the box stays firm and doesn’t wick through onto hands or counters.

Eco-Friendly 1.25 Oz Popcorn Boxes

A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recycled and FSC-certified board options for popcorn boxes, without giving up grease resistance or print quality.

Who Buys 1.25 Oz Popcorn Boxes Wholesale?

  • Movie theaters and cinema concession suppliers
  • Carnival, fair, and festival vendors
  • Gourmet and flavored popcorn brands
  • Event and wedding favor companies
  • Sports venues and stadium concessions
  • Home entertainment and party supply brands

Why Order From Crat Packaging

  • Grease-tested board. Coating rated to hold buttered popcorn without wicking through.
  • Wholesale pricing. Built for bulk, US-market B2B orders.
  • Free design support. Print files and 3D mockups, at no extra cost.
  • Low MOQ. Order what your business needs.
  • Fast assembly. Gable-top fold-and-lock, no glue required.
  • US delivery. Tracked shipping across the United States.

How to Order

  1. Send your target box size, flavor labeling, and preferred finish.
  2. Get a free digital proof and 3D mockup for approval.
  3. Request a physical sample first, if you want to test the board and grease resistance.
  4. Approve the proof. Production and tracked shipping follow.

Frequently Asked Questions

What is a 1.25 oz popcorn box used for?
It’s a gable-top paperboard box sized for a single-serving portion of popcorn, built for movie theaters, concessions, and party favors.

Are these popcorn boxes grease-resistant?
Yes, every box uses a food-grade grease-resistant coating or liner rated to hold buttered popcorn without soaking through.

Can the box be printed with my logo?
Yes, as custom popcorn boxes with CMYK, Pantone-matched printing on all exterior panels.

How does the box close?
It folds flat for storage and locks shut with a simple gable-top fold, no glue or tape needed.

What’s the MOQ for popcorn boxes wholesale orders?
MOQ is kept low, so small batches are possible, with per-unit price dropping as quantity rises.

Are these boxes food-safe?
Yes. The board and coating are food-safe grade, suitable for direct contact with popcorn and snack food.

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