Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
MaterialFood-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar
FinishMatte, Glossy & Metallic Finish
FeaturesHeat Sealing, Resealable Zipper, Tear Notch, Hang Hole
Custom OptionsClear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About 1 Gallon Mylar Bags

A gallon of rice or beans needs a bag that holds a decade, not a season. Crat Packaging builds custom, resealable 1 gallon Mylar bags wholesale, engineered with a real oxygen/moisture barrier and your branding printed right on the multi layered film.

1 Gallon Mylar Bag Specifications

Bag Style Flat pouch, stand-up (gusseted) pouch, quad-seal bag, resealable zipper pouch
Dimensions Standard 10″ x 14″ (1-gallon capacity); custom sizes available
Material Multi layered laminate: outer PET, metallized barrier layer, food-grade polyethylene inner layer
Thickness 5 mil to 7.5 mil, chosen by storage duration
Barrier Protection Blocks light, oxygen, and moisture for long term food storage
Closure Heat-seal top, resealable zipper, or tear-notch opening
Printing CMYK, Pantone (PMS), 1 to 4-color and full photo-realistic printing
Finishing Matte or gloss finish, spot UV, foil stamping, clear window patch
Oxygen Absorber Fit 300cc to 500cc, matched to product density
Order Volume / MOQ Low MOQ for small batches, scaling to bulk runs
Proof Digital proof and 3D mockup before production
Shipping Flat-packed, tracked delivery across the USA

What Are 1 Gallon Mylar Bags?

A 1 gallon Mylar bag holds roughly a gallon of dry product — about 6 to 7 pounds of rice, beans, or wheat, sized to fit a standard pail. It’s core food packaging for anyone storing dry goods long term: it keeps light, oxygen, and moisture out for years, not days, which a thin plastic bag can’t do.

Crat Packaging builds these mylar bags for food storage to the barrier spec your product needs, then adds branding that stands out in a bulk order or on a shelf.

What We Package in 1 Gallon Mylar Bags

  • Grains and rice — long term food storage with a full oxygen barrier
  • Beans, legumes, and lentils — dense dry goods needing puncture resistance
  • Freeze-dried and dehydrated food — moisture control is critical
  • Pet food and animal feed — odor-proof, tamper-evident sealing
  • Emergency and survival kits — multi-year shelf life requirements
  • Coffee, tea, and dry herbs — aroma protection in bulk

Materials Behind the Barrier

Every bag is a multi layered laminate: outer PET for strength and print quality, a metallized barrier layer that blocks light and nearly stops oxygen/moisture transfer, and a food-grade polyethylene inner layer for a clean seal. A Kraft-laminate option is also available for a natural look.

Bag Styles and Closures

A flat pouch is the simplest build, best for back-of-house storage. A stand-up (gusseted) pouch holds its shape and shows a full front-panel print, better for retail shelves.

For closure: heat-seal is fastest for one-time filling, a resealable zipper suits a bag opened repeatedly, and a tear notch gives an easy first-open without scissors. All three are available as resealable mylar bags 1 gallon in size, custom printed with your logo on the film.

Printing and Branding

  • Full-color CMYK or Pantone-matched printing directly on the film
  • 1 to 4-color runs for cost-efficient bulk orders, or full photo-realistic art
  • Print on the front, back, or both panels
  • Lot codes, best-by dates, and ingredient panels printed on-bag

Finishing Options

  • Matte or gloss film finish
  • Spot UV on a logo or key graphic
  • Gold or silver foil stamping
  • Clear window patch, so buyers see the product without opening the bag

Oxygen Absorbers and Shelf Life

The bag’s barrier gets you most of the way to a 5 or 10-year shelf life; a correctly sized oxygen absorber inside finishes the job. A 1-gallon bag typically pairs with a 300cc to 500cc absorber — 300cc for dense, low-moisture goods, 500cc when there’s more trapped air. We build mylar bags with oxygen absorber compatibility as standard, sizing the barrier to match whichever absorber your product needs.

Eco-Friendly 1 Gallon Mylar Bags

A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers Kraft-laminate and recyclable-stream options, without giving up barrier performance.

Who Buys 1 Gallon Mylar Bags Wholesale?

  • Emergency preparedness and survival food brands
  • Bulk grain, rice, and grocery suppliers
  • Pet food and animal feed manufacturers
  • Coffee roasters and tea distributors
  • Homesteaders, co-ops, and bulk-buying clubs
  • Private-label dry goods brands

Why Order From Crat Packaging

  • Real barrier specs. Thickness matched to your actual shelf-life target, not a generic bag.
  • Wholesale pricing. Built for bulk, US-market B2B orders.
  • Free design support. Print files and 3D mockups, at no extra cost.
  • Low MOQ. Order what your business needs.
  • Closure choice. Heat-seal, zipper, or tear-notch, your call.
  • US delivery. Tracked shipping across the United States.

How to Order

  1. Send your product type, target shelf life, and preferred bag style and closure.
  2. Get a free digital proof and 3D mockup for approval.
  3. Request a physical sample first, if you want to test the barrier and seal.
  4. Approve the proof. Production and tracked shipping follow.

Frequently Asked Questions

What is a 1 gallon Mylar bag used for?
It holds about a gallon of dry product — roughly 6 to 7 pounds of rice, beans, or similar goods — with a barrier film built for long term food storage.

What thickness should I choose?
5 mil suits shorter-term storage; 7 to 7.5 mil is standard for true long-term (15 to 25 year) storage.

What size oxygen absorber fits a 1 gallon bag?
Typically 300cc to 500cc, depending on how dense and dry the product is.

Can the bag be printed with my logo?
Yes, as custom printed mylar bags with CMYK, Pantone-matched printing, spot UV, and foil stamping on the film.

Is there a resealable option?
Yes, a resealable zipper closure is available alongside heat-seal and tear-notch options.

What’s the MOQ for 1 gallon mylar bags bulk orders?
MOQ is kept low, so small batches are possible, with per-unit price dropping as quantity rises.

Are these bags food-safe?
Yes. The inner layer is food-grade polyethylene, safe for direct dry food contact.

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1 Gallon Mylar Bags
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