UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
A flat pouch that gets opened more than once needs a real closure, not just a torn seal. Crat Packaging builds custom 3 side seal flat pouches with zipper, the same true flat, no-gusset construction with a built-in resealable zipper for products used again and again.
3 Side Seal Flat Pouch With Zipper Specifications
| Pouch Style | Flat, no-gusset pouch with built-in zipper, part of our 3 side seal flat pouch line |
|---|---|
| Closure | Press-to-close resealable zipper built into the top seal |
| Material | PET/PE, foil laminate, or Kraft paper laminate |
| Profile | Stays fully flat, no side or bottom gusset |
| Construction | Two film layers sealed on three sides, zipper track above the fill line |
| Printing | CMYK, Pantone (PMS), 1 to 4-color and full photo-realistic printing |
| Finish | Matte, gloss, or clear film options |
| Order Volume / MOQ | Low MOQ for small batches, scaling to bulk runs |
| Proof | Digital proof and 3D mockup before production |
| Shipping | Flat-packed, tracked delivery across the USA |
What Is a 3 Side Seal Flat Pouch With Zipper?
This is the same true flat, no-gusset pouch construction, with a press-to-close zipper built into the top seal above the fill line. The result is a flat product package that a customer can reopen and reclose repeatedly, instead of tearing a seal that can’t be resealed.
Don’t need a resealable closure? See our 3 Side Seal Flat Pouch for the standard heat-sealed version.
What We Package in 3 Side Seal Flat Pouches With Zipper
- Multi-serving spice and seasoning blends — reseal between uses
- Powdered supplements and drink mixes — measured servings over time
- Snack and dry goods portions — stay-fresh reclosable packaging
- Wipes and flat personal care items — reseal to prevent drying out
- Sample kits with multiple uses — cosmetics, skincare, trial packs
- Hardware and small parts — flat reclosable organization
Why Add a Zipper
Every pouch still runs on the same PET/PE, foil, or Kraft paper laminate film sealed flat on three sides, with a zipper track integrated into the top seal. This keeps the flat profile intact while giving the customer a real way to reopen and reclose the pouch.
Zipper Placement and Fill Line
The zipper sits above the fill line, so the pouch is sealed below it during production and the customer opens above the zipper on first use, then reseals it from there going forward.
Printing and Branding
- Full-color CMYK or Pantone-matched printing directly on the film
- 1 to 4-color runs for cost-efficient bulk orders, or full photo-realistic art
- Matte, gloss, or clear film options for shelf standout
- Brand logo, usage instructions, and resealing directions printed on-pouch
Eco-Friendly Flat Pouch Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable-stream and compostable film options for zippered flat pouches, without giving up the barrier protection your product needs.
Who Buys These Flat Pouches Wholesale
- Spice and seasoning brands with multi-use packs
- Supplement and drink mix companies
- Snack food and dry goods brands
- Personal care and wipes manufacturers
- Cosmetics and skincare sample programs
- Hardware and small parts organizers
Why Order From Crat Packaging
- True flat profile. No gusset, stays thin from edge to edge.
- Real resealable closure. Press-to-close zipper for repeat use.
- Wholesale pricing. Built for bulk, US-market B2B orders.
- Free design support. Print files and 3D mockups, at no extra cost.
- Low MOQ. Order what your business needs.
- US delivery. Tracked shipping across the United States.
How to Order
- Send your pouch size, zipper placement, and print requirements.
- Get a free digital proof and 3D mockup for approval.
- Request a physical sample first, if you want to test the zipper and film feel.
- Approve the proof. Production and tracked shipping follow.
Frequently Asked Questions
How is this different from the standard 3 side seal flat pouch?
It adds a press-to-close resealable zipper above the fill line, letting the pouch be reopened and reclosed instead of only heat-sealed once.
Where is the zipper placed?
Above the fill line, so the pouch seals below it during production and the customer opens and recloses above it.
Does the zipper affect the flat profile?
No, the pouch still stays flat with no gusset, just like the standard version.
Can the pouch be printed with my brand logo?
Yes, with CMYK, Pantone-matched printing and matte, gloss, or clear film options.
What’s the MOQ for these pouches?
MOQ is kept low, so small batches are possible, with per-unit price dropping as quantity rises.
Are these pouches food-safe?
Yes. The film is food-safe grade, suitable for direct contact with dry goods.
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