Affordable Custom Mailer Boxes
Great
366 reviews on
Trustpilot
Custom mailer boxes at an affordable price point. Logo branding with standard sizing to control cost, low MOQ.
$0.97
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom branding shouldn’t mean a bigger invoice every time you reorder. Crat Packaging builds affordable custom mailer boxes, giving small and growing brands full-color branding without the price tag of a premium print run.
Affordable Custom Mailer Box Specifications
| Box Style | Tuck-top or auto-lock bottom mailer box, part of our mailer boxes line |
|---|---|
| Material | E-flute corrugated cardboard, cost-efficient at any order size |
| Printing | 1 to 2-color CMYK printing kept lean to control cost, full CMYK available |
| Sizing | Standard stock sizes to avoid custom die-cut tooling fees |
| Order Volume / MOQ | Low MOQ, with per-unit price dropping fast at bulk quantities |
| Proof | Digital proof and 3D mockup before production |
| Shipping | Flat-packed, tracked delivery across the USA |
Branding Without the Premium Price
These affordable custom mailer boxes still carry your logo and brand colors, just through standard stock sizes and controlled color counts that keep tooling and print costs down.
Need branding with zero customization at all? See our Affordable Mailer Boxes for the lowest-cost option.
Who These Boxes Work For
- Startups and small e-commerce brands — branding on a limited budget
- Growing subscription businesses — custom look at scaling volume
- Handmade and small-batch sellers — affordable custom packaging
- Side hustles and Etsy sellers — branded shipping without bulk minimums
- Local and regional retailers — cost-conscious custom orders
- Seasonal and pop-up businesses — short-run branded mailers
How the Cost Stays Down
Standard box dimensions skip custom die-cut tooling charges, and a controlled color count keeps print costs predictable, so the branding stays custom without the full premium print-run price.
Printing and Branding
- 1 to 2-color CMYK printing as the budget-friendly default
- Full CMYK or Pantone-matched printing available when needed
- Logo and brand color placement on exterior panels
- Interior printing option for an unboxing-moment brand touch
Eco-Friendly Mailer Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable corrugated options for affordable custom mailer boxes, without adding cost to the budget-friendly price.
Who Buys Affordable Custom Mailer Boxes Wholesale
- Startups and direct-to-consumer brands
- Subscription box companies
- Handmade and small-batch sellers
- Etsy and marketplace sellers
- Local retailers and pop-up shops
- Budget-conscious e-commerce brands
Why Order From Crat Packaging
- Custom branding, controlled cost. Logo and colors without premium pricing.
- Standard sizing. No custom die-cut tooling fees.
- Wholesale pricing. Built for bulk, US-market B2B orders.
- Free design support. Print files and 3D mockups, at no extra cost.
- Low MOQ. Order what your business needs.
- US delivery. Tracked shipping across the United States.
How to Order
- Send your logo, color count, and standard size preference.
- Get a free digital proof and 3D mockup for approval.
- Request a physical sample first, if you want to test the fit and board feel.
- Approve the proof. Production and tracked shipping follow.
Frequently Asked Questions
How are these boxes kept affordable while still custom?
Standard sizing avoids tooling fees, and a controlled color count keeps print costs down.
Can I still get my logo printed?
Yes, logo and brand color printing are included even at the budget-friendly tier.
Can I upgrade to full CMYK printing later?
Yes, full CMYK or Pantone-matched printing is available whenever you’re ready.
What material are these boxes made from?
E-flute corrugated cardboard, chosen for cost efficiency and shipping strength.
What’s the MOQ for affordable custom mailer boxes?
MOQ is kept low, so small batches are possible, with per-unit price dropping as quantity rises.
Are these boxes recyclable?
Yes. The corrugated board is recyclable, suitable for eco-conscious shipping.
Shop with Confidence
