Aluminium Foil Sachet
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Aluminium foil sachets for single-serve samples and individual doses. Compact three-side or four-side seal formats with easy tear-open access.
$0.31
UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
A single-use sample or dose needs packaging small enough to hand out, but still airtight enough to protect what’s inside. Crat Packaging’s aluminium foil sachets are built for single-serve portions, samples, and individual doses.
Aluminium Foil Sachet Specifications
| Sachet Style | Three-side seal or four-side seal single-serve sachet |
|---|---|
| Material | Aluminium foil laminate, single-serve gauge |
| Printing | Full CMYK printing at small-format scale |
| Sizing | Compact single-dose and single-serve dimensions |
| Tear Feature | Notch or laser-score for easy tear-open access |
| Order Volume / MOQ | High-count orders for samples and single-serve products |
| Shipping | Flat-packed, tracked delivery across the USA |
Built for Single-Serve, Not Bulk Retail
These sachets are sized for individual portions, samples, or single doses, offering the same foil barrier protection as a larger pouch in a compact, easy-to-distribute format.
Aluminium Foil Sachet Use Cases
- Cosmetic and skincare sample programs — trial-size distribution
- Supplement and vitamin brands — single-dose packaging
- Condiment and sauce packet suppliers — foodservice sachets
- Pharmaceutical and nutraceutical companies — single-dose sealing
- Hotel and hospitality amenity suppliers — portion-controlled packaging
- Subscription trial box programs — sample-size inclusions
Easy Tear-Open Access
A notch or laser-scored tear line lets the end user open the sachet without scissors, important for on-the-go samples, condiments, and single-dose supplements.
Printing and Format Options
- Full CMYK printing at small-format scale
- Three-side or four-side heat-seal construction
- Custom sizing for liquids, powders, or gels
- High-speed fill-line compatible formats
Eco-Friendly Sachet Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable foil laminate options for aluminium foil sachets, keeping single-serve packaging sustainable.
Who Buys Aluminium Foil Sachets Wholesale
- Cosmetics and skincare brands
- Supplement and vitamin companies
- Foodservice and condiment suppliers
- Pharmaceutical and nutraceutical manufacturers
- Hotel and hospitality amenity suppliers
- Subscription and trial box programs
Why Order Aluminium Foil Sachets From Crat Packaging
- Single-serve sizing. Compact format for samples and doses.
- Full barrier protection. Same foil protection in a small format.
- Wholesale pricing. Built for bulk, US-market B2B orders.
- Free design support. Print files at no extra cost.
- High-count orders. Built for sample and single-serve volume.
- US delivery. Tracked shipping across the United States.
How to Order
- Send your fill type, size, and quantity.
- Get a free digital proof for approval.
- Request a physical sample first, if you want to test the seal and tear feature.
- Approve the proof. Production and tracked shipping follow.
Frequently Asked Questions
What sizes are available for single-serve sachets?
Custom sizing is available for liquids, powders, and gels at single-dose scale.
Is there an easy tear-open feature?
Yes, a notch or laser-scored tear line makes opening easy without scissors.
Can these run on high-speed fill lines?
Yes, formats are built to be compatible with high-speed fill-and-seal equipment.
Can I print my brand’s design on the sachet?
Yes, full CMYK printing is available even at small-format scale.
What’s the MOQ for aluminium foil sachets?
Orders are typically high-count given the single-serve format, with per-unit price dropping as quantity rises.
Are these sachets recyclable?
Yes. Recyclable foil laminate options are available for eco-conscious brands.



