UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
An HID bulb’s quartz glass and gas-filled arc tube can crack from a single hard knock, which is why HID packaging needs cushioning most boxes never think about. Crat Packaging’s auto HID boxes protect bulbs and ballast kits from the warehouse shelf to the installer’s hands.
Auto HID Boxes Specifications
| Box Style | Rigid folding carton or shipping box |
|---|---|
| Material | SBS paperboard or corrugated fiberboard |
| Interior | Die-cut inserts for bulb and ballast cushioning |
| Best For | HID bulbs, ballasts, and conversion kits |
| Print Options | Full-color retail-ready branding |
| Order Volume / MOQ | Low MOQ, scalable to distributor volume |
| Shipping | Flat-packed, tracked delivery across the USA |
Built for Fragile Glass Components
The quartz arc tube inside an HID bulb is under internal gas pressure and cracks easily under shock. Die-cut cushioning inserts isolate each bulb from vibration and impact through the whole shipping chain.
Where Auto HID Boxes Get Used
- HID bulb manufacturers — retail and bulk packaging
- Conversion kit brands — bulb-plus-ballast bundle boxes
- Auto parts retailers — shelf-ready display packaging
- E-commerce auto lighting sellers — direct-to-installer shipping
- Fleet and dealership service departments — bulk replacement stock
- Import/export lighting distributors — long-haul freight protection
Die-Cut Inserts Prevent Bulb Breakage
Shaped inserts cradle each bulb individually, keeping glass and metal contacts from touching box walls or other bulbs during handling and transit.
Material and Format Options
- SBS paperboard for retail-ready presentation
- Corrugated board for bulk shipping cartons
- Die-cut foam or paperboard bulb cradles
- Separate compartments for ballast components
Eco-Friendly Automotive Lighting Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options, keeping fragile-component packaging sustainable.
Who Buys This HID Format Wholesale
- HID bulb manufacturers
- Conversion kit brands
- Auto parts retailers
- E-commerce auto lighting sellers
- Fleet and dealership service departments
- Import/export lighting distributors
Why Order From Crat Packaging
- Die-cut bulb cradles. Protects fragile glass and contacts.
- Retail-ready printing. Built for shelf presentation.
- Wholesale pricing. Built for bulk, US-market B2B orders.
- Free design support. Print files at no extra cost.
- Low MOQ. Order what your business needs.
- US delivery. Tracked shipping across the United States.
How to Order
- Send your bulb or kit dimensions and packaging quantity.
- Get a free digital proof for approval.
- Request a physical sample first, if you want to test the fit and finish.
- Approve the proof. Bulk production and tracked shipping follow.
Frequently Asked Questions
Can the insert be shaped for our specific bulb model?
Yes, die-cut cradles are custom-shaped to match different HID bulb and kit dimensions.
Is this suitable for both bulbs and ballasts together?
Yes, separate compartments can hold ballast components alongside bulbs.
Will the box protect against shipping vibration?
Yes, cushioned inserts isolate the fragile arc tube from vibration and impact.
Is retail-ready printing available?
Yes, full-color SBS paperboard options are available for shelf display.
What’s the MOQ for auto HID boxes?
MOQ is kept low and scales with distributor volume; details are confirmed at quote.
Are these boxes recyclable?
Yes. Recyclable and FSC-certified board options are available for eco-conscious brands.
Shop with Confidence


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