Bespoke Mailing Boxes
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Bespoke Mailing Boxes sized to your product for efficient, self-locking e-commerce shipping from Crat Packaging.
$0.89
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Bespoke Mailing Boxes are engineered for the trip through a parcel network, not a store shelf, and Crat Packaging builds every one around your product’s exact weight and dimensions so it survives shipping without oversized void fill.
Bespoke Mailing Boxes Specifications
| Box Style | Self-locking mailer, tuck-top mailer, and telescoping shipping box formats |
|---|---|
| Material | E-flute or B-flute corrugated, 32-44 ECT for standard to heavy-duty shipments |
| Assembly | Flat-shipped, tool-free assembly at your fulfillment station |
| Best For | E-commerce parcel shipping, subscription boxes, and direct-to-consumer orders |
| Print Options | Full-color offset or digital printing inside and out, plus tape-free adhesive strips |
| Order Volume / MOQ | Low MOQ starting at 100 units, scalable to high-volume fulfillment orders |
| Shipping | Nationwide U.S. delivery, flat-packed for efficient warehouse storage |
The E-Commerce Shipping Angle
A mailing box has one job a luxury box does not: survive a parcel conveyor belt. That means corrugated construction instead of rigid board, a self-locking or adhesive-strip closure that skips the tape gun, and dimensions sized tight to your product so you are not paying to ship air. Crat Packaging builds Bespoke Mailing Boxes around your SKU’s real footprint and shipping carrier requirements.
Common Use Cases
- Direct-to-consumer brands shipping orders straight from a warehouse or 3PL.
- Subscription box companies needing a consistent, brandable mailer every month.
- Apparel and accessory sellers who want branded unboxing without rigid box cost.
- Small parcel shippers looking to cut dimensional weight charges with a tighter fit.
Material & Format Options
Self-locking mailers skip tape entirely for fast fulfillment-line assembly, while tuck-top and telescoping styles suit bulkier or irregular products. Corrugated flute strength scales from standard E-flute for light goods to heavier B-flute for products needing extra crush resistance.
Branding & Finishing
Full-color interior and exterior printing turns a plain shipping box into a branded unboxing moment without adding a second layer of packaging, and we can match your mailer to an existing custom mailer box program if you already run one.
Sustainable Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options, soy-based inks, and minimal-waste die-cutting on every run, so brands can meet that demand without paying a premium or waiting on a specialty vendor.
Who Buys Bespoke Mailing Boxes Wholesale
- E-commerce and direct-to-consumer brands shipping parcels nationwide.
- Subscription box and monthly-shipment companies.
- Apparel, beauty, and accessory sellers fulfilling online orders.
- 3PL and fulfillment centers standardizing on a branded mailer.
Why Order Bespoke Mailing Boxes From Crat Packaging
- Wholesale, factory-direct pricing with no middleman markup at any run size.
- Free design support from our in-house team on dielines, layouts, and print files.
- Low minimum order quantities so small and growing brands can order without overbuying.
- Fast U.S. delivery from domestic production and regional warehousing.
- Dimension-matched sizing that reduces dimensional weight shipping costs.
- Tape-free self-locking construction built for fast fulfillment-line assembly.
How to Order
- Send us your box dimensions, material preference, and print or finishing requirements through our online quote form or by phone.
- Review a free digital proof with your artwork and colors mapped onto the exact die-line before anything is produced.
- Request an optional physical sample so you can check the board, print quality, and fit in hand before committing to a full run.
- Approve the final proof and we move straight into production and shipping to your U.S. address.
Frequently Asked Questions
What is the difference between a mailing box and a mailer sleeve?
A mailing box is a rigid corrugated box with a locking or tuck closure, while a mailer sleeve is a flatter folded format for thin, low-profile products.
Can you size the box to my exact product dimensions?
Yes, we build Bespoke Mailing Boxes around your product’s real footprint to cut down on void fill and dimensional weight charges.
Do these boxes need tape to close?
Self-locking mailers do not; tuck-top and telescoping styles may use a light tape or label seal depending on weight.
What flute strength should I choose?
E-flute suits light apparel and accessories, while B-flute is better for heavier or fragile items needing more crush resistance.
What is the minimum order quantity?
Orders start at 100 units with wholesale pricing at higher volumes.
How fast can I get a sample?
Physical samples typically ship within a few business days of a design proof approval.
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