Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Black Flat Pack Boxes

Black flat pack boxes from Crat Packaging fold flat for storage and shipping, then pop into shape when it’s time to pack a product, saving warehouse space and freight costs for brands that store packaging in bulk. Finished in a bold matte or gloss black, these boxes give a premium look while still assembling in seconds without tape or glue.

Key Features

  • Ship and store completely flat, reducing pallet space and freight cost versus pre-assembled boxes
  • Tool-free fold-and-lock assembly that snaps into shape in seconds
  • Matte or gloss black lamination for a premium, ready-to-ship look
  • Reinforced corrugated stock available for heavier or fragile products
  • Custom die-cut sizing to match your exact product dimensions
  • Full-color printing and foil stamping options for branding on the black exterior

Specifications

SpecDetails
Box StyleFold-and-lock flat pack, tuck-top, or auto-lock bottom
SizesCustom to your product’s exact dimensions
Material / StockCorrugated E/B flute or SBS cardboard, black-laminated
PrintingCMYK, PMS spot color, digital or offset
FinishingMatte/gloss lamination, foil stamping, spot UV
Add-onsDie-cut handles, inserts, tear notches
Minimum Order100 units
Turnaround10-15 business days standard; 8 business days expedited
Setup / Plate / Die ChargesFree

Customization Options

Sizes

Every flat pack box is die-cut to your product’s exact dimensions so it folds into a snug, protective shape.

Materials

Corrugated E/B flute adds strength for shipping and heavier products; SBS cardboard suits lighter retail packaging.

Printing & Finishes

CMYK printing, foil stamping, and lamination all print cleanly on the black exterior, even after the box folds flat and back into shape.

Add-ons

Die-cut handles and tear notches make flat pack boxes easier to open and carry once assembled.

Industries & Use Cases

E-commerce and subscription box brands, retail and apparel companies, and any wholesale buyer needing to store packaging flat before a product launch or seasonal peak.

How to Order

Request a free quote with your product dimensions and quantity, approve a free design and die-line proof, and we move into production. Standard turnaround is 10-15 business days (8 days expedited), 100-unit minimum.

Why Wholesale Buyers Choose Crat Packaging

Crat Packaging produces black flat pack boxes at our own US facility with free design and die-cut setup, low minimum order quantities, and bulk pricing starting around $0.75 per unit depending on specs.

Production & Quality

Every order runs through our own US-based production facility rather than a broker network, so we control material sourcing, print quality, and finishing from start to finish. A dedicated account rep reviews your specs, our design team builds a free proof and dieline before anything goes to press, and a physical or digital sample can be arranged for larger runs. Board stock is sourced from mills that meet standard packaging safety requirements, and every run is quality-checked before it ships, so what you approve in the proof is what arrives at your dock.

Frequently Asked Questions

Do black flat pack boxes need tape to assemble?

No, our fold-and-lock designs snap into shape without tape or glue.

Why order flat pack instead of pre-assembled boxes?

Flat pack boxes ship and store flat, which cuts down on warehouse space and freight cost until you’re ready to pack product.

What’s the minimum order?

100 units for standard these boxes made from cardboard or corrugated stock.

Can you print my logo on the black exterior?

Yes, full-color printing and foil stamping are both available and print cleanly on black stock.

How long does production take?

Standard turnaround is 10-15 business days, with an 8-day expedited option available.

Ready to order? Get a free quote for these boxes and get free design support with no setup fees.

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