Blue Mailer Boxes
Great
366 reviews on
Trustpilot
Blue Mailer Boxes give your business the branded materials it needs to leave a lasting impression. Custom design and bulk pricing available on every order. Place your order now and save with wholesale rates!
$0.93
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Blue mailer boxes are a natural fit for brands that want packaging to feel trustworthy, clean, and calm — from navy for a corporate, tech-forward look to bright sky blue for a fresh, energetic unboxing. Crat Packaging manufactures custom blue mailer boxes on corrugated or cardboard stock at our own US facility, with free design support, no setup fees, and low minimum order quantities.
Why Choose Our Blue Mailer Boxes
- Any shade of blue from deep navy to bright sky blue, Pantone-matched to your brand
- Solid blue stock or CMYK full-color printing over a blue base
- Matte, gloss, or soft-touch lamination to control how the color reads in person
- Corrugated construction for shipping durability or smooth cardboard for retail shelf appeal
- Free design support to convert your logo and artwork into print-ready files
- No setup, plate, or die-cut charges on any order
- Low MOQ so smaller runs and product tests stay affordable
Specifications
| Spec | Details |
|---|---|
| Box Style | RSC mailer, tuck top, and tray-style mailers |
| Material | E-flute/B-flute corrugated board or SBS cardboard |
| Color Matching | PMS spot color matching plus CMYK printing |
| Thickness | 200-350 GSM cardboard or 32ECT-44ECT corrugated |
| Finishing | Matte lamination, gloss lamination, soft-touch coating, foil stamping |
| Add-ons | Custom inserts, tissue paper, branded tape |
| Minimum Order | 100 units |
| Turnaround | 10-15 business days standard, 8 business days expedited |
| Setup/Plate/Die Charges | Free |
Customization Options
Sizes
Every blue mailer box is die-cut to your exact product dimensions, from small tech accessories to multi-item apparel and gift boxes.
Shades
From navy and cobalt to sky and pastel blue, our team color-matches to your Pantone number or hex code for a consistent shade every run.
Materials
Corrugated board handles shipping stress on heavier items; cardboard gives a smoother finish for retail-facing display.
Printing
Full-color CMYK graphics, Pantone spot logos, or a solid blue box with a single contrasting print color.
Finishes
Matte lamination is popular for a soft, muted blue; gloss lamination deepens the shade and adds shine for shelf standout.
Industries & Use Cases
- Tech & Electronics: blue reads as clean and reliable for gadgets, accessories, and hardware
- Healthcare & Wellness: calm, trustworthy packaging for supplements and personal care
- Corporate Gifting: company-brand-blue mailers for client and employee gifts
- Subscription Boxes: a signature blue for recurring shipment recognition
- Apparel & Footwear: blue packaging for athletic and outdoor brands
How to Order
- Request a free quote with your size, quantity, and finish preferences.
- Our team provides free design support and a proof for your approval.
- Approve the final proof before production begins.
- Production runs 10-15 business days (8 business days for expedited orders).
- Your order ships from our US production facility, ready for your fulfillment operation.
Why Wholesale Buyers Choose Crat Packaging
- Own production facility in the USA, including in-house Mylar bag manufacturing.
- No setup, plate, or die-cut charges on any order.
- Free design support on every custom packaging project.
- Low minimum order quantities so smaller brands can order affordably.
- Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finish.
- Standard 10-15 business day turnaround, with 8-business-day expedited service available.
Frequently Asked Questions
Can you match a specific shade of blue to my brand?
Yes, send your Pantone number, hex code, or a physical sample and we will color-match it for consistent production across every run.
Do blue mailer boxes cost more than other colors?
No, pricing depends on size, material, print method, finish, and quantity — not the specific color.
What materials are available for these boxes?
You can choose E-flute or B-flute corrugated board for shipping durability, or SBS cardboard for a smoother retail-ready surface.
What is the minimum order quantity?
The MOQ is 100 units with no setup, plate, or die-cut charges.
How long does production take?
Standard production is 10-15 business days after proof approval, with an 8-business-day expedited option available.
Can I add a logo or graphics on top of the blue box?
Yes, we print full-color CMYK graphics or Pantone spot-color logos on top of any blue base, and offer matte, gloss, or soft-touch finishing.
Ready to order? Get a free quote from Crat Packaging and our team will send you a proof within one business day.
Shop with Confidence
