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Brown Die Cut Boxes

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Brown Die Cut Boxes combine sturdy construction with fully customizable branding to help your products stand out. Free design support and fast turnaround available. Get your free quote today!

$0.73

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
Get a Free Quote

Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Brown Die Cut Boxes

Brown die cut boxes let you build packaging around your product’s exact shape, not the other way around — inserts, dispensers, trays and structural boxes cut from natural kraft board. Crat Packaging produces every die from scratch at our US facility, so brands get a fully custom structure in a warm, eco-friendly brown finish with no per-die setup fee.

Key Features

  • Any custom shape or structure, cut to your exact product dimensions
  • Natural brown kraft finish for an eco-conscious, artisan look
  • Free structural die design — no charge to develop your custom dieline
  • Works for trays, dispensers, sleeves, inserts and full folding cartons
  • Fully recyclable kraft paperboard
  • Locking tabs and fold structures available in place of glue

Specifications

Box Style Custom die-cut structure — trays, sleeves, dispensers or folding cartons
Dimensions Built to your exact product shape and size
Material / Stock Natural brown kraft paperboard, 250–400 GSM
Printing CMYK or spot color, kraft-friendly ink coverage
Finishing Matte lamination, spot UV, foil stamping (optional)
Add-ons Windows, locking tabs, perforated tear strips, inserts
Minimum Order 100 units
Turnaround 10–15 business days (8 business days expedited)
Setup / Plate / Die Charges Free

Customization Options

Sizes

Because every die is custom-cut, there’s no stock size to work around — boxes are built to fit your product exactly, reducing wasted space and shipping cost.

Materials

Standard natural kraft board for most structural boxes, or a heavier stock when the die needs to support more weight.

Printing & Finishes

Kraft-friendly CMYK and spot-color printing, plus optional matte lamination or foil stamping for retail-ready shelf presence.

Add-ons

Windows, locking tabs and tear strips can all be built directly into the die so the box needs no glue or tape.

Industries & Use Cases

  • Retail and consumer product brands needing a custom shape
  • Subscription box and unboxing-focused brands
  • Cosmetics and personal care
  • Food and specialty product packaging
  • Electronics and accessory packaging

How to Order

  • Send us your product dimensions or a sample for a free quote
  • Our design team develops a custom dieline at no charge
  • Approve a proof or physical sample before production
  • Production at our US facility, 10–15 business days (8 expedited)
  • Delivery to your warehouse or fulfillment center

Why Wholesale Buyers Choose Crat Packaging

  • Own US production facility with in-house die-cutting
  • No setup, plate or die-cut charges on any order
  • Free structural design support
  • Low 100-unit minimum order
  • Bulk pricing from around $0.75 per unit, depending on size, material and finish

Frequently Asked Questions

What is a die cut box?

It’s a box or structural package cut from a custom die built around your exact product shape, rather than a standard stock box size.

Is there a charge to create a custom die?

No, Crat Packaging includes structural die design and setup for free on every order.

What material are brown die cut boxes made from?

Natural brown kraft paperboard, which is food-safe-capable, recyclable and gives a rustic, eco-friendly finish.

What’s the minimum order for a custom die cut box?

100 units, with no setup or die-charge fees.

How long does it take to develop a new die cut design?

Design and proofing typically run alongside your quote; production itself takes 10–15 business days, or 8 expedited, once artwork is approved.

Ready to order? Get a free quote from Crat Packaging today, or talk to a packaging specialist about your exact sizes and finish.

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