UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Collapsible rigid boxes deliver the weight, sharp corners, and premium feel of a traditional fixed rigid box — but fold completely flat for storage and shipping. Crat Packaging builds these for luxury brands that refuse to compromise on unboxing quality while still needing the freight and warehouse savings of flat-pack packaging, cutting storage costs significantly compared to pre-assembled rigid boxes.
Key Features of Our Collapsible Rigid Boxes
- Luxury rigid feel — indistinguishable from a fixed rigid box once assembled.
- Dramatic storage savings — flat-pack construction cuts warehouse and freight costs versus pre-built rigid boxes.
- Multiple fold mechanisms — four-corner collapse, book-style fold, or pop-up construction.
- Premium finishing — foil stamping, embossing, holographic stamping, and soft-touch lamination.
- Hidden score lines — fold lines disappear beneath lamination for a seamless look.
- Free design support — our team engineers the fold mechanism to match your product weight.
Specifications
| Spec | Details |
|---|---|
| Box Style | Collapsible rigid box, four-corner or book-style fold |
| Sizes | Custom-built to your luxury product dimensions |
| Material | Rigid chipboard or grey board |
| Thickness | 350–450 GSM rigid board |
| Printing | CMYK, Pantone metallic, digital or offset |
| Finishing | Foil stamping, embossing, holographic stamping, soft-touch lamination |
| Add-ons | Magnetic closure, ribbon pull tabs, custom inserts |
| Minimum Order | 50 units |
| Turnaround | 10–15 business days (8-day expedited available) |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes
Every collapsible rigid box is engineered to your exact product weight and dimensions for reliable fold-and-lock performance.
Materials
Rigid chipboard or grey board gives the substantial weight and sharp corners luxury brands expect from a fixed box.
Printing & Finishes
Foil stamping, embossing, and holographic stamping add the tactile, premium details that define a luxury unboxing.
Add-ons
A magnetic closure or ribbon pull tab completes the presentation without compromising the collapsible structure.
Industries & Use Cases
Collapsible rigid boxes suit luxury cosmetics and fragrance brands, high-end electronics, jewelry and watch brands, and premium subscription boxes that need rigid-box presentation at flat-pack shipping economics.
How to Order
- Send your product weight, dimensions, and finish preferences for a free quote.
- Get free design support and 3D renderings of the flat and assembled states.
- Approve your prototype and final artwork.
- Production runs 10–15 business days (8 expedited).
- Boxes ship flat-packed, cutting your freight cost.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging manufactures every collapsible rigid box at our own US facility, with free design support, no setup or die charges, and bulk pricing from around $0.75 per unit depending on size, material, and finish. MOQ starts as low as 50 units with turnaround as fast as 8 business days.
Frequently Asked Questions
Does it really feel like a solid rigid box once assembled?
Yes, wall rigidity typically matches a fixed rigid box within a small margin, with hidden score lines beneath the lamination.
How much can I save on storage versus fixed rigid boxes?
Flat-pack collapsible rigid boxes can cut warehouse storage space significantly compared to pre-assembled rigid boxes.
What fold mechanisms are available?
Four-corner collapse, book-style fold, and pop-up construction are all available depending on your product weight and assembly needs.
What’s the minimum order quantity?
MOQ starts at 50 units for collapsible rigid box construction.
How fast is production?
Standard turnaround is 10–15 business days, with an 8-day expedited option available.
Ready for luxury packaging that ships flat? Get a free quote for custom collapsible rigid boxes.
Shop with Confidence
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