Corrugated Die Cut Boxes
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Get reliable, sustainable packaging with Corrugated Die Cut Boxes, built with sturdy stock for everyday durability. Custom sizes, finishes, and branding available with quick production. Order in bulk today and lock in wholesale pricing!
$0.47
UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Corrugated die cut boxes are custom-shaped corrugated packaging cut to a unique outline rather than a standard rectangular carton, used for products needing a distinct silhouette, sleeve, or tray shape. Crat Packaging manufactures corrugated die cut boxes at our own US facility with custom tooling for shapes that a standard RSC box cannot achieve.
Key Features of Our Corrugated Die Cut Boxes
- Custom die-cut outlines for unique product shapes, sleeves, and trays.
- Precision fold and score lines for clean, consistent assembly.
- Free custom die tooling included on every order, no setup fee.
- Multiple flute options matched to structural needs of the custom shape.
- Full-color exterior printing on any custom panel layout.
- Reusable die on reorders for consistent shape across future runs.
Specifications
| Attribute | Details |
|---|---|
| Box Style | Custom-shaped corrugated die-cut box |
| Sizes Available | Fully custom to your design and product |
| Material | E-flute, B-flute, or C-flute corrugated board |
| Printing | CMYK, PMS spot color |
| Finishing | Matte lamination, spot UV |
| Add-ons | Window, handles, inserts, custom fold structure |
| Minimum Order | 100 units |
| Turnaround | 10-15 business days (8-day expedited available) |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes
The die is cut to your exact custom shape and product dimensions, not limited to a standard rectangular box.
Materials
Flute choice is matched to the structural complexity of your custom shape.
Printing and Finishes
Full-color CMYK printing and lamination options apply across any custom panel layout.
Industries and Use Cases
Used for products needing a unique retail silhouette, point-of-sale trays, protective inserts, and any packaging design a standard box shape cannot support.
How to Order
- Request a free quote with your custom shape or design file.
- Get free design support to finalize the die line.
- Approve a proof.
- Production runs 10-15 business days, 8 days expedited.
- Boxes ship to your warehouse.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging manufactures corrugated die cut boxes at our own US facility with a 100-unit minimum, free design support, no setup or die charges, and bulk pricing starting around $0.75 per unit depending on size, material, quantity and finish.
Frequently Asked Questions
Is there a fee for a custom die?
No, Crat Packaging includes custom die tooling free on every order, with no separate setup charge.
What is the minimum order for corrugated die cut boxes?
The minimum order is 100 units, with better bulk pricing at higher quantities.
Can I reuse the same die on a reorder?
Yes, your custom die is kept on file so reorders keep the same exact shape.
How long does production take?
Standard turnaround is 10-15 business days, with 8-day expedited production available.
Ready to design a custom die-cut box? Get a free quote from Crat Packaging today.
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