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Corrugated Die Cut Boxes

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Get reliable, sustainable packaging with Corrugated Die Cut Boxes, built with sturdy stock for everyday durability. Custom sizes, finishes, and branding available with quick production. Order in bulk today and lock in wholesale pricing!

$0.47

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
Get a Free Quote

Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Corrugated Die Cut Boxes

Corrugated die cut boxes are custom-shaped corrugated packaging cut to a unique outline rather than a standard rectangular carton, used for products needing a distinct silhouette, sleeve, or tray shape. Crat Packaging manufactures corrugated die cut boxes at our own US facility with custom tooling for shapes that a standard RSC box cannot achieve.

Key Features of Our Corrugated Die Cut Boxes

  • Custom die-cut outlines for unique product shapes, sleeves, and trays.
  • Precision fold and score lines for clean, consistent assembly.
  • Free custom die tooling included on every order, no setup fee.
  • Multiple flute options matched to structural needs of the custom shape.
  • Full-color exterior printing on any custom panel layout.
  • Reusable die on reorders for consistent shape across future runs.

Specifications

AttributeDetails
Box StyleCustom-shaped corrugated die-cut box
Sizes AvailableFully custom to your design and product
MaterialE-flute, B-flute, or C-flute corrugated board
PrintingCMYK, PMS spot color
FinishingMatte lamination, spot UV
Add-onsWindow, handles, inserts, custom fold structure
Minimum Order100 units
Turnaround10-15 business days (8-day expedited available)
Setup / Plate / Die ChargesFree

Customization Options

Sizes

The die is cut to your exact custom shape and product dimensions, not limited to a standard rectangular box.

Materials

Flute choice is matched to the structural complexity of your custom shape.

Printing and Finishes

Full-color CMYK printing and lamination options apply across any custom panel layout.

Industries and Use Cases

Used for products needing a unique retail silhouette, point-of-sale trays, protective inserts, and any packaging design a standard box shape cannot support.

How to Order

  1. Request a free quote with your custom shape or design file.
  2. Get free design support to finalize the die line.
  3. Approve a proof.
  4. Production runs 10-15 business days, 8 days expedited.
  5. Boxes ship to your warehouse.

Why Wholesale Buyers Choose Crat Packaging

Crat Packaging manufactures corrugated die cut boxes at our own US facility with a 100-unit minimum, free design support, no setup or die charges, and bulk pricing starting around $0.75 per unit depending on size, material, quantity and finish.

Frequently Asked Questions

Is there a fee for a custom die?

No, Crat Packaging includes custom die tooling free on every order, with no separate setup charge.

What is the minimum order for corrugated die cut boxes?

The minimum order is 100 units, with better bulk pricing at higher quantities.

Can I reuse the same die on a reorder?

Yes, your custom die is kept on file so reorders keep the same exact shape.

How long does production take?

Standard turnaround is 10-15 business days, with 8-day expedited production available.

Ready to design a custom die-cut box? Get a free quote from Crat Packaging today.

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