Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Custom Boxes for Products

Custom boxes for products from Crat Packaging are engineered around your item’s exact shape, with cushioned inserts and snug-fit walls that protect fragile or oddly shaped goods in transit.

Product-Fit Box Specifications

Box Style Die-cut, insert-fitted, or custom-molded box
Material Corrugated cardboard, foam inserts, or rigid stock
Assembly Flat-ship or pre-assembled with inserts
Best For Fragile, oddly shaped, or multi-part products
Print Options Full-color printing, foam or cardboard inserts
Order Volume/MOQ No minimum order required
Shipping Fast nationwide shipping from US facilities

Built Around Your Product

Rather than a generic box, these packages start with your product’s dimensions, weight, and fragility, then build cushioning and structure specifically to prevent shifting and damage.

Who Needs Product-Fit Packaging

Electronics brands, glassware sellers, cosmetics companies, and manufacturers with irregular product shapes rely on custom-fit boxes to cut damage claims and returns.

Eco-Friendly Protective Packaging

Recyclable corrugated inserts reduce reliance on plastic foam and bubble wrap. A 2025 McKinsey survey found over 60% of U.S. consumers pick green packaging when they have the choice, and right-sized boxes also cut shipping waste and cost.

Insert and Cushioning Options

Choose die-cut cardboard trays, foam cutouts, corrugated dividers, or molded pulp inserts to hold each product component securely in place.

Reducing Shipping Damage

A properly fitted box reduces the empty space that causes shifting, crushing, and breakage, which lowers damage-related returns and replacement costs.

Why Order From Crat Packaging

  • Free design support for product-fit engineering
  • No minimum order quantity on any run
  • Custom inserts and cushioning options
  • Fast US-based production and shipping
  • Full-color printing on any box style
  • Dedicated support for fragile-goods brands

How to Order Product-Fit Boxes

  1. Share your exact product dimensions and weight
  2. Choose insert type and material
  3. Approve a free digital proof
  4. Receive your custom boxes on schedule

Need something broader? Explore our Custom Boxes For Packaging hub, or see Custom Boxes With Dividers for multi-item products.

Frequently Asked Questions

How do you fit a box to my exact product?
We use your product dimensions and fragility level to engineer inserts and wall thickness before production.

Is this different from Custom Boxes For Packaging?
Yes, that page covers general packaging needs, while this page focuses specifically on protective, product-fitted structures.

Is there a minimum order quantity?
No, orders of any size are accepted, from small batches to large bulk runs.

Can I get foam inserts instead of cardboard?
Yes, foam cutouts are available alongside die-cut cardboard tray options.

Does a snug fit reduce shipping costs?
Yes, right-sized boxes reduce void fill needs and dimensional weight charges.

How long does production take?
Most orders ship within standard production timelines after proof approval; contact us for current lead times.

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