Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
Get a Free Quote

Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Learn More About Custom Cup Sleeves

Join Us to Make Custom Cup Sleeves from Scratch

Do you want to make custom cup sleeves from scratch? Moreover, do you want the best insulation and grip for your cups? Then you are at the right place. We, at Crat Packaging, conceive, design, print, and produce them. Control the production from start to finish with us.

You can also design sleeves with our graphic design team. If you are still thinking about which graphic design you should make and whatnot. Then join our graphic design studio.

We help you create unique themes, patterns, and colors for your brand. Latest printing machines at our facilities deliver sharp visuals, vibrant hues, and precise details.

You Get Cup Sleeves In All the Custom Sizes

We know cup sleeves come in different sizes. It is because cups have unique sizes, i.e., small or large. This is why our sleeve packaging experts design sleeves for espresso, cappuccino, standard coffee, and all types of large takeaway cups. Custom-sized sleeves are always best for carrying and holding all types of drinks.

We cover almost all cup sleeve materials. The following charts will guide you one after another towards making the right cup sleeves for your brand. We have covered the sleeve heights and widths, along with reference sizes, for you. Have a look at them.

Custom-Printed Corrugated Paperboard Sleeves

Cup Diameter RangeSleeve HeightSleeve Width (Flat form)
2″ to 2.3″1.75″ and up to 2″6.5″ and up to 7.25″
2.3″ to 2.6″2″ and up to 2.25″7″ and up to 7.75″
2.8″ to 3″2″ and up to 2.5″8″ and up to 8.75″
3″ to 3.3″2.25″ and up to 2.5″8.5″ and up to 9.25″
3.2″ to 3.5″2.5″ and up to 3″9″ and up to 9.75″
3.4″ to 3.7″2.5″ and up to 3″9.5″ and up to 10.5″
3.6″ to 3.9″3″ and up to 3.25″10.5″ and up to 11.5″
3.8″ to 4.2″3.25″ and up to 3.75″11.5″ and up to 12.75″

Sleeve styles: Die-cut wrap sleeve, ripple wall sleeve, interlocking tab sleeve, pre-glued seam sleeve, double-layer corrugated sleeve, embossed corrugated sleeve, die-cut pattern sleeve, full-coverage branding sleeve.

Flute Options: F Flute, E Flute, B Flute, N Flute, Micro-Flute.

Uses of Sleeves: Protect hands from very hot drinks in large cups. These sleeves are also perfect to hold heavy or oversized beverages. Ideal for insulated lattes, cappuccinos, and Americano cups. Serve premium drinks in cafes or food trucks by wrapping them around the cups. These sleeves are also durable for events and giveaways. You can also offer extra grip multi-layer (double-wall corrugated board) sleeve structures.

Famous Graphic Design Themes: Leaf icons, eco-friendly paper aesthetics, hand-drawn coffee beans.

Popular Pantone Colors: Pantone 4625 C (rich coffee brown), Pantone 7494 C (organic green tone), Pantone 7533 C (natural kraft shade).

Personalized White Paper Cup Sleeves (Printed)

Cup Diameter RangeSleeve HeightSleeve Width (Flat form)
2″ to 2.3″1.75″ and up to 2″6.5″ and up to 7.25″
2.3″ to 2.6″2″ and up to 2.25″7″ and up to 7.75″
2.8″ to 3″2″ and up to 2.5″8″ and up to 8.75″
3″ to 3.3″2.25″ and up to 2.5″8.5″ and up to 9.25″
3.2″ to 3.5″2.5″ and up to 3″9″ and up to 9.75″
3.4″ to 3.7″2.5″ and up to 3″9.5″ and up to 10.5″
3.6″ to 3.9″3″ and up to 3.25″10.5″ and up to 11.5″
3.8″ to 4.2″3.25″ and up to 3.75″11.5″ and up to 12.75″

Sleeve styles: Smooth wrap sleeve, printed full-wrap sleeve, embossed printed sleeve, spot-UV printed sleeve, die-cut decorative sleeve, foil-stamped sleeve.

Material Options: SBS board and cardstock in 10 PT, 12 PT, 13 PT, 14 PT.

Uses of Sleeves: These sleeves are ideal for printing logos clearly on them. Feature loyalty or custom sleeves for promotions. Promote your cafe or drink brand with full-color branding. Highlight seasonal or testing drinks. Personalize takeaway cups for events with these sleeves. You can also run marketing campaigns with white sleeves; four-color printing looks vibrant on them. 

Famous Graphic Design Themes: Simple typography with basic fonts, regular backgrounds, festive icons, street-style illustrations, hand-drawn coffee beans.

Popular Pantone Colors: Pantone 186 C (bold red), Pantone 2975 C (light sky blue), Pantone 7541 C (subtle gray), Pantone 872 C (Gold).

Unique Embossed or Textured Cup Sleeves

Cup Diameter RangeSleeve HeightSleeve Width (Flat form)
2″ to 2.3″1.9″6.75″
2.3″ to 2.6″2.15″7.25″
2.8″ to 3″2.3″8.15″
3″ to 3.3″2.4″8.75″
3.2″ to 3.5″2.6″9.25″
3.4″ to 3.7″2.7″10″
3.6″ to 3.9″3.1″10.9″
3.8″ to 4.2″3.4″11.9″

Sleeve styles: Embossed wrap sleeve, patterned texture sleeve, logo embossed sleeve, soft-touch embossed sleeve, foil-accent embossed sleeve, die-cut textured sleeve.

Flute Options: Textured paperboard, SBS board, single and double coated cardstock in 12 PT, 13 PT, 14 PT, 15 PT, and 16 PT.

Uses of Sleeves: Give your boutique cafes a luxury feel. Elevate branded campaigns with tactile designs. Showcase specialty drinks with confidence. You can add premium appeal with unique designs for events. You can also combine embossing and debossing with foil stamping. Spot UV also looks phenomenal on these types of cup sleeves.

Famous Graphic Design Themes: Snowflakes, leaves, or festive patterns. Strong contrast for embossed logos and typography in designs.

Popular Pantone Colors: Pantone 186 C (bold red), Pantone 4975 C (dark roasted espresso look).

Tailor-Made Silicone Cup Sleeves

Cup Diameter RangeSleeve HeightSleeve Width (Flat form)
2″ to 2.3″1.5″5.5″
2.3″ to 2.6″1.7″6″
2.8″ to 3″1.8″6.5″
3″ to 3.3″1.9″7″
3.2″ to 3.5″2″7.5″
3.4″ to 3.7″2.25″8″
3.6″ to 3.9″2.5″8.5″
3.8″ to 4.2″2.75″9″

Sleeve styles: Smooth wrap sleeve, textured grip sleeve, embossed logo sleeve, honeycomb grip sleeve, wave pattern sleeve, ventilated heat-release sleeve, band-style sleeve, dual-texture sleeve, segmented grip sleeve, custom molded sleeve.

Silicone Material Options: Lightweight flexible silicone, thicker silicone, and heavy-duty reusable sleeves with maximum insulation and durability in 1.5 mm, 2 mm, 2.5 mm, 3 mm, 3.5 mm, or 4 mm.

Uses of Sleeves: Easily showcase embossed or branded logos on these cup sleeves. Wrap large or tall cups safely with silicone sleeves for iced or hot drinks. Enhance the tactile experience more for premium and seasonal beverages. Drink brands mainly use these cup sleeves to protect hands from heat without relying on paper insulation. Printed silicone sleeves are a good replacement for paper insulation. You will also find them the best to provide a slip-resistant grip around glass or ceramic cups. You can also offer these sleeves for takeaway and home use.

Famous Graphic Design Themes: Raised design elements, grooves, lines, natural patterns, and textures.

Popular Pantone Colors: Pantone 7406 C (bright yellow), Pantone 214 C (vibrant pink), Pantone 2747 C (deep blue).

We are also supplying double-wall cup sleeves to some of our existing clients. Do you need sleeves in any of your dream sizes? Inform us that we are available for every food packaging solution for you.

Exclusive Cup Sleeve Specifications By Crat Packaging

ProductCustom Cup Sleeves
Design Support3D mockups,
Digital Proofs,
Flat View Design Samples,
Free Graphic Design Assistance.
Print-Ready ArtworkPDF, PSD, AI, CDR, or any other Vector File.
PrototypesPhysical samples of the printed sleeves on demand.
Dimensions in TD x BD x HMini sleeve sizes,
Small sleeve sizes,
Medium sleeve sizes,
Large takeaway sleeve sizes,
Fully custom dimensions available
MaterialsNatural Kraft paperboard,
Double-poly coated heavy dessert board,
Solid Bleached Sulfate (SBS) paperboard,
Single or double-coated cardstock,
PLA-lined (Polylactic Acid) compostable board,
Polyethylene (PE) coated moisture-barrier board,
Food-grade silicone,
Corrugated paperboard (usually micro-flute board)
Weight of the Stocks (Paper Sleeves)10 to 12 PT for mini sleeves,
12 to 14 PT for regular servings,
15 to 16 PT for large takeaway cups,
And a heavy-gauge board for premium builds
Material Thickness (Silicone Sleeves)1.5 mm,
2 mm,
2.5 mm,
3 mm,
3.5 mm,
4 mm
Corrugated Flute OptionsF flute,
E flute,
B flute,
N flute,
micro-flute
Printing Options for Paper SleevesFlexographic printing,
Digital printing for short runs,
Foil stamping for premium branding,
Offset printing (CMYK and Pantone matching system)
Printing Options for Silicone SleevesPad printing,
Screen printing,
Molded embossed logos,
Color-pigmented silicone molding
Premium Packaging FeaturesMatte finish,
Gloss finish,
Aqueous coating,
Food-safe varnish,
Embossed branding on demand,
Spot UV on selected sleeve styles
Structural FeaturesInterlocking tab sleeves,
Pre-glued seam sleeves,
Wrap-around sleeve design,
Double-layer insulated sleeves,
Stackable sleeves for efficient storage
OrderFlexible MOQs (Minimum Order Quantities) or bulk production runs
Shipment TypeNested stacks in protective cartons
Turnaround Time10 to 15 Business Days.
Rush ProductionOn Demand.

We Have All For: Mylar Bags, Pouches, And Custom Boxes, Too

We have delivered the largest range of food packaging supplies across the USA by focusing on variety, quality, and reliability. With us, you make inserts, protective pouches, Mylar bags, and custom boxes, too. So, now you don’t need to go anywhere for full-scale packaging supplies.

Our packaging experts also play a key role in designing new styles. Try our packaging standards more by buying our coffee bags along with coffee sleeves.

Good news, you can also buy ice cream cups from us. So, initiate with us. Order any packaging product and get it as you want.

Get Personalized and Branded Paper Sleeves On Just One Call

Working with us simplifies cup sleeve sourcing for your brand. We maintain an extensive range of printed disposable sleeves for every beverage service. Our customer support team listens carefully to your needs. They guide you about materials, sizes, and printing options before you confirm production details clearly.

Our ordering process stays simple and transparent for businesses. After confirmation, our production team prints and manufactures sleeves with strict quality checks. Meet us at our Houston office and discuss your next order.

You can simply place the order by dialling our phone number,  email address, or get instant quote from us. What are your required cup sleeve quantities?

FAQs

What cup sizes can your custom sleeves fit, and how do I measure?

We print and produce custom-sized sleeves. Share any of your cup dimensions with us. And we will create the sleeves with a perfect fit and precise circumference for your beverages.

Can I order multiple cup sleeve designs within the same batch?

Yes. We mostly do the same. Print and produce multiple sleeves in one order with us. Our production team manages each design carefully for consistency, color accuracy, and precise fit.

Can you help me choose the best material for insulation vs branding?

Yes. We provide you with the best help and the most professional assistance to make cup sleeves. Our disposable cup sleeve experts guide you in selecting materials that balance functionality and brand identity for every beverage service.

What range of coffee sleeves are you offering?

We offer a full range of coffee cup sleeves. You can have them in lightweight corrugated cardboard. These are the best insulated materials that we offer for hot coffee. Have them for Christmas, iced coffee, and branded coffee. We also supply blank coffee sleeves.

How can I make cheap cup sleeves?

You can make affordable cup sleeves by using lightweight, single-layer paperboard or standard cardstock. Choose simple printing methods like digital or flexographic printing. Skip premium finishes like embossing or foil. Focus on bulk orders to reduce cost per piece. We also guide on cost-effective materials and designs.

Do you comply with FDA guidelines while producing cup sleeves?

Yes, we strictly comply with FDA guidelines while producing cup sleeves. We use only food-safe materials and approved inks. Each sleeve comes after passing the necessary safety checks. Our production process ensures both hygiene and quality. We supply them on demand.

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Fill out our quote request form and we will get back to you as soon as possible. Or email us at: sales@cratpackaging.com

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