Custom Cut Boxes
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Custom Cut Boxes combine sturdy construction with fully customizable branding to help your products stand out. Free design support and fast turnaround available. Get your free quote today!
$0.55
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom cut boxes from Crat Packaging are precision die-cut to any shape or size your product needs — not just standard rectangles. From irregular product silhouettes to structural trays, sleeves, and point-of-purchase displays, we cut each box from a die built to your exact specifications, manufactured at our own US facility with free design support and no setup or plate charges.
Key Features of Our Custom Cut Boxes
- Any shape, precisely cut — dies built from your dieline or product dimensions, not limited to standard box shapes.
- Structural packaging engineering — trays, sleeves, inserts, and displays cut to fit irregular or multi-piece products.
- Durable material choices — corrugated, SBS board, and rigid chipboard cut to spec.
- Full-color custom printing — CMYK and PMS matching printed before or after die-cutting.
- Finishing options — matte/gloss lamination, spot UV, foil stamping for a finished, retail-ready look.
- Free die development — no setup or plate charges for new custom-cut shapes.
- Low minimums — order custom-cut packaging in bulk without high minimums.
Specifications
| Spec | Details |
|---|---|
| Box Style | Custom die-cut shapes, trays, sleeves, display boxes, structural inserts |
| Dimensions | Fully custom — built from your dieline or product sample |
| Material / Stock | Corrugated (E/B flute), SBS board, rigid chipboard |
| Thickness | Varies by structure — 250 GSM to heavy corrugated flute |
| Printing | CMYK, PMS color matching, digital and offset |
| Finishing | Matte/gloss lamination, spot UV, foil stamping, embossing/debossing |
| Add-ons | Window cut-outs, inserts, handles, tear notches |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days (8-day expedited available) |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes & Shapes
We build a custom die from your product measurements or artwork file, cutting boxes, trays, and inserts to any silhouette — hexagons, sleeves, multi-panel displays, or product-specific cutouts.
Materials
Corrugated stock suits structural, shipping-grade cuts; SBS board offers a smooth print surface for retail packaging; rigid chipboard is available for premium, heavier-weight pieces.
Printing
Full CMYK printing with PMS matching keeps branding consistent across custom-shaped runs, whether printed flat before cutting or direct on assembled structures.
Finishes
Matte or gloss lamination protects printed graphics; spot UV, foil stamping, and embossing/debossing add a premium finish to logos or key design elements.
Add-Ons
Window cut-outs, custom inserts, built-in handles, and tear notches can all be engineered directly into the die for a functional, ready-to-use structure.
Industries & Use Cases
Custom cut boxes are ordered by brands needing packaging built around a specific product shape — cosmetics, electronics, food and beverage, retail display, and subscription-box companies that can’t use a standard off-the-shelf box.
How to Order
- Send us your product dimensions, dieline, or sample for a free quote.
- Our design team develops the structural die at no cost.
- Approve a proof and physical sample before production begins.
- Production runs 10–15 business days (8 days expedited).
- Boxes ship ready for fulfillment or retail.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging engineers and manufactures custom-cut packaging at our own US production facility, with no setup, plate, or die charges and free design support included. Minimum orders start at 100 units, and bulk pricing starts from around $0.75 per unit depending on size, material, quantity, and finishing, with standard turnaround of 10–15 business days.
Frequently Asked Questions
What is the minimum order for custom cut boxes?
The minimum order is 100 units, keeping custom die-cut packaging accessible for small and mid-sized brands.
How much do custom cut boxes cost?
Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing. Request a free quote for exact pricing on your shape.
Can you cut boxes to a shape that isn’t a standard rectangle?
Yes. We build a custom die from your product measurements or artwork, so boxes, trays, and inserts can follow any product silhouette.
Is there a charge for building a new die?
No. Die development, plate charges, and setup are free on every custom-cut order.
What materials can be custom cut?
Corrugated, SBS board, and rigid chipboard can all be die-cut to your specifications, chosen based on the structure and protection your product needs.
How long does production take?
Standard turnaround is 10–15 business days, with an 8-business-day expedited option available.
Can I get a sample before ordering in bulk?
Yes. We produce a proof and physical sample for approval before full production begins.
Have a shape that doesn’t fit a standard box? Get a free quote from Crat Packaging today.
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