Custom Die Cut Boxes
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Give your business the professional packaging it deserves with Custom Die Cut Boxes, custom-built for durability and brand impact. Custom sizes, finishes, and branding available with quick production. Order in bulk today and lock in wholesale pricing!
$0.56
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom die cut boxes from Crat Packaging combine creative structural design with precision manufacturing — thumb-cut openings, handle cutouts, windows, and decorative shapes built into the die from day one. Made at our own US production facility with free design support and no setup or plate charges, these boxes give retail and gift brands packaging that looks engineered, not generic.
Key Features of Our Die-Cut Packaging
- Creative structural cutting — windows, handles, thumb notches, and decorative shapes cut directly into the box.
- Sturdy, printable stock — corrugated and SBS board that holds a clean die-cut edge.
- Full-color custom printing — CMYK and PMS matching for consistent brand colors.
- Premium finishing — matte/gloss lamination, spot UV, foil stamping, and embossing for a polished retail look.
- Functional cutouts — built-in handles and thumb-cut openings for easy carrying and opening.
- Free die development — no charge for new die shapes, plates, or setup.
- Low minimums — order custom die-cut packaging in bulk without high minimums.
Specifications
| Spec | Details |
|---|---|
| Box Style | Window box, handle box, thumb-cut box, decorative die-cut shapes |
| Dimensions | Fully custom — die built to your artwork or product |
| Material / Stock | Corrugated (E/B flute), SBS board |
| Thickness | 250–350 GSM (heavier corrugated available) |
| Printing | CMYK, PMS color matching, digital and offset |
| Finishing | Matte/gloss lamination, spot UV, foil stamping, embossing/debossing |
| Add-ons | PET windows, cut-in handles, tear notches, inserts |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days (8-day expedited available) |
| Setup / Plate / Die Charges | Free |
Customization Options
Shapes & Cutouts
Windows, handles, thumb-cut openings, and decorative silhouettes are all cut directly into the box structure — sent to us as a dieline or built from scratch by our design team.
Materials
Corrugated stock holds a clean die-cut edge for shipping-grade and display boxes; SBS board gives a smooth, printable surface for retail-forward packaging.
Printing
Full CMYK printing with PMS matching keeps branding consistent across every die-cut run, whether the cut is a simple window or a fully custom silhouette.
Finishes
Matte or gloss lamination protects the printed surface around every cut edge; spot UV, foil stamping, and embossing/debossing add a premium finish to logos and key details.
Add-Ons
PET windows show the product without opening the box; cut-in handles make larger boxes easy to carry; tear notches and inserts can be built directly into the die.
Industries & Use Cases
Custom die cut boxes are ordered by retail and gift brands, cosmetics and food companies wanting window packaging, electronics brands needing handle cutouts, and any business wanting a structural shape beyond a plain rectangular box.
How to Order
- Request a free quote with your shape, size, and quantity.
- Our design team develops the die at no cost.
- Approve a proof and sample before production begins.
- Production runs 10–15 business days (8 days expedited).
- Boxes ship ready for retail or fulfillment.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging engineers and manufactures die-cut packaging at our own US production facility, with no setup, plate, or die charges and free design support included. Minimum orders start at 100 units, and bulk pricing starts from around $0.75 per unit depending on size, material, quantity, and finishing, with standard turnaround of 10–15 business days.
Frequently Asked Questions
What is the minimum order for custom die cut boxes?
The minimum order is 100 units, keeping custom die-cut packaging accessible for small and mid-sized brands.
How much do these boxes cost?
Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing. Request a free quote for exact pricing.
Can you add a window to a die-cut box?
Yes. PET windows can be cut into any box style to display the product without opening the lid.
Can boxes have a built-in handle?
Yes. Handle cutouts can be added to larger die-cut boxes for easy carrying, no separate handle attachment needed.
Is there a charge for a new die shape?
No. Die development, plates, and setup are free on every custom die-cut order.
How long does production take?
Standard turnaround is 10–15 business days, with an 8-business-day expedited option available.
What materials work best for die-cut boxes?
Corrugated board suits shipping-grade and display boxes; SBS board gives a smoother finish for retail-forward packaging.
Ready for a box shape that stands out? Get a free quote from Crat Packaging today.
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