Custom Flat Pouch Packaging
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Keep your product fresh and secure with Custom Flat Pouch Packaging, engineered with strong barrier protection and a durable seal. Custom sizes, finishes, and printing available on every order. Order in bulk today and get a free quote in minutes!
$0.58
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom flat pouch packaging from Crat Packaging gives brands a lightweight, low-cost bag format for snacks, powders, cosmetics, and small retail goods. Made from flexible film or laminate and printed edge to edge, a flat pouch uses less material than a rigid box while still delivering full-color shelf branding. We manufacture every pouch at our own US facility, with low minimums and free design support.
Key Features of Our Custom Flat Pouch Packaging
- Lightweight flexible film — cuts shipping weight and material cost versus rigid packaging.
- Full-color edge-to-edge printing — CMYK or PMS printing across the entire pouch surface.
- Barrier protection — moisture, oxygen, and light-resistant laminates for food, supplement, and cosmetic products.
- Heat-sealed closures — secure, tamper-evident seals with optional resealable zippers.
- Matte or gloss finish — a polished, shelf-ready look for retail display.
- Custom sizing and shape — three-side seal, stand-up, or flat-bottom pouch styles.
- Low MOQ — order as few as 100 units to start.
Specifications
| Attribute | Details |
|---|---|
| Pouch Style | Three-side seal flat pouch, stand-up, or flat-bottom |
| Dimensions | Fully custom, built to your product volume |
| Material | PET/PE or PET/AL/PE laminate film |
| Thickness | 2.5–4 mil laminate, barrier-rated per product |
| Printing | CMYK, PMS spot color, digital or rotogravure |
| Finishing | Matte or gloss film finish, spot UV accents |
| Add-ons | Resealable zipper, tear notch, hang hole, degassing valve |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days (8 business days expedited) |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes and Styles
We build flat pouch packaging in three-side seal, stand-up, and flat-bottom formats, sized to fit product weights from a few grams up to several pounds.
Materials
Laminate structures combine layers of PET, foil, and PE to control moisture, oxygen, and light exposure — critical for food, coffee, supplement, and cosmetic products with shelf-life requirements.
Printing and Finishes
Full-color rotogravure or digital printing covers the entire pouch, front and back. Matte or gloss film finishes and spot UV accents give the pouch a premium retail look.
Add-Ons
Add resealable zippers for repeat-use products, tear notches for easy opening, hang holes for peg display, or one-way degassing valves for coffee and other off-gassing products.
Industries & Use Cases
Custom flat pouch packaging is widely used by food and snack brands, coffee and tea companies, supplement and nutraceutical brands, CBD products, and cosmetics and personal care lines that need lightweight, shelf-ready packaging.
How to Order
- Request a free quote with your product weight, dimensions, and barrier requirements.
- Work with our design team at no cost to finalize artwork and film structure.
- Approve a proof before production begins.
- Production runs 10–15 business days (8 business days expedited).
- Pouches ship directly to your facility or co-packer.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging manufactures every pouch at our own US facility, with no setup, plate, or die charges and free design support on every order. Minimums start as low as 100 units, and bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing.
Frequently Asked Questions
What is the minimum order for flat pouch packaging?
Our minimum order is 100 units, making custom pouches accessible for small-batch and growing brands alike.
Can these pouches be resealed?
Yes, resealable zipper closures are available as an add-on for products customers reopen multiple times.
Are these pouches food-safe?
Yes, we use food-grade laminate structures suitable for snacks, coffee, and other consumable products, with barrier layers selected to match your shelf-life needs.
Can I get free design help?
Yes. Our design team builds your artwork and film structure at no charge, and you approve a proof before production.
How long does production take?
Standard turnaround is 10–15 business days from proof approval, with 8-business-day expedited production available.
What’s the difference between a flat pouch and a stand-up pouch?
A flat pouch lies flush with no gusseted bottom, using less material and shelf depth, while a stand-up pouch has a flat base that lets it stand upright on a retail shelf.
Ready to package your product in lightweight, shelf-ready pouches? Get a free quote from Crat Packaging today.
