Custom Hat Boxes Wholesale
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Give your business the professional packaging it deserves with Custom Hat Boxes Wholesale, custom-built for durability and brand impact. Custom sizes, finishes, and branding available with quick production. Order in bulk today and lock in wholesale pricing!
$0.41
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom hat boxes wholesale orders from Crat Packaging cover round, square and cylindrical box styles sized for caps, fedoras and wide-brim hats, priced per unit for retailers and hat brands buying in bulk.
Why Choose Our Custom Hat Boxes Wholesale
- Round, square or cylindrical formats sized to hat crown and brim
- Sturdy rigid chipboard or heavy SBS cardboard that keeps shape retained
- Full-color printing for brand name and hat-care instructions
- Lift-off lid styles that protect the crown from crushing
- Tissue paper or foam-ring inserts to hold hat shape during shipping
- Wholesale per-unit pricing that scales with order volume
- Low MOQ of 100 units
Specifications
| Box Style | Round telescoping lid, square lift-off lid, or cylindrical box |
|---|---|
| Dimensions | Sized to crown height and brim diameter |
| Material / Stock | Rigid chipboard or 350gsm+ SBS board |
| Printing | CMYK or PMS, offset or digital |
| Finishing | Matte or gloss lamination, spot UV on logo |
| Add-ons | Foam ring or tissue insert, ribbon closure |
| Minimum Order | 100 units |
| Turnaround | 10-15 business days (8 business days expedited) |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes
Sized to crown height and brim diameter so fedoras, wide-brim and structured caps all keep their shape inside the box.
Materials
Rigid chipboard holds its shape best for structured hats; heavy SBS cardboard is a lighter, lower-cost option for caps and softer styles.
Printing & Finishes
Full-color branding and hat-care instructions print directly on the box, finished with matte or gloss lamination.
Add-ons
A foam ring or tissue-paper insert keeps the crown from crushing in transit, and a ribbon closure finishes the retail presentation.
Industries & Use Cases
Hat and cap brands, millinery businesses, western-wear and boutique retailers, and department stores stocking structured hats all buy this packaging at wholesale volume.
How to Order
- Request a free quote by sharing your size, material and quantity requirements.
- Get free design support — our team reviews your artwork or builds a die-line from scratch at no charge.
- Approve a digital proof before anything goes to press.
- Production begins once the proof is approved, with a standard turnaround of 10-15 business days (8 business days with expedited service).
- Your order ships directly from our US production facility.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging runs its own production facility in the USA, so every order is made from scratch rather than farmed out to a third party. There are no setup, plate or die-cut charges on any order, design support is free, and Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity and finishing. We keep MOQs low so smaller brands can order the same quality as larger retailers, with a standard turnaround of 10-15 business days (8 business days with expedited service).
Frequently Asked Questions
Do you offer round hat boxes as well as square?
Yes, both round telescoping-lid and square lift-off-lid styles are available, sized to your hat’s dimensions.
Will the box keep the crown from getting crushed?
Yes, a foam ring or tissue insert holds the crown’s shape during shipping and storage.
What’s the minimum order for wholesale pricing?
100 units, with per-unit pricing that decreases as order volume goes up.
Can you print hat-care instructions on the box?
Yes, we include space for brand name, sizing and hat-care instructions in the print layout.
How long does production take?
Standard turnaround is 10-15 business days, with an 8-business-day expedited option.
Stock your hat line with boxes built to hold their shape. Get a free quote and Crat Packaging will confirm wholesale pricing for your volume.
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