Custom Hat Shipping Boxes
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Ship with confidence using Custom Hat Shipping Boxes, built with heavy-duty stock to protect your products through transit. Custom sizes, printing, and branding available with quick production. Order in bulk today and lock in wholesale pricing!
$0.56
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom hat shipping boxes are built for e-commerce brands mailing hats directly to customers, using rigid corrugated construction that survives carrier handling without crushing the crown. Crat Packaging sizes and brands these boxes for your specific hat style.
Why Choose Our Custom Hat Shipping Boxes
- Rigid corrugated construction that resists crushing during carrier transit
- Round or dome-shaped inner support to protect a structured crown
- Self-locking or tape-seal closures built for direct-to-customer shipping
- Full-color exterior printing for unboxing-worthy branding
- Interior printing option for a branded surprise on opening
- Sized for single caps up to wide-brim and fedora shipments
- Low MOQ of 100 units
Specifications
| Box Style | Self-locking mailer box with round or dome insert support |
|---|---|
| Dimensions | Sized to hat crown height and brim diameter, plus shipping clearance |
| Material / Stock | E/B-flute corrugated board |
| Printing | CMYK or PMS, offset or digital, interior printing optional |
| Finishing | Matte or gloss lamination, spot UV on logo |
| Add-ons | Dome or ring insert, tape-seal strip, tissue wrap |
| Minimum Order | 100 units |
| Turnaround | 10-15 business days (8 business days expedited) |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes
Built with shipping clearance around the crown and brim so the hat isn’t compressed by the box during transit, sized per hat style.
Materials
Corrugated board is used throughout for the impact resistance direct-to-customer shipping requires, unlike lighter retail-only stock.
Printing & Finishes
Full-color exterior branding creates an unboxing moment, and interior printing is available for brands that want a surprise on the inside of the lid.
Add-ons
A dome or ring insert holds the crown’s shape in transit, and a self-locking or tape-seal closure keeps the box secure through carrier handling.
Industries & Use Cases
E-commerce hat and cap brands, direct-to-consumer millinery businesses, subscription box companies including hats, and retailers fulfilling online hat orders.
How to Order
- Request a free quote by sharing your size, material and quantity requirements.
- Get free design support — our team reviews your artwork or builds a die-line from scratch at no charge.
- Approve a digital proof before anything goes to press.
- Production begins once the proof is approved, with a standard turnaround of 10-15 business days (8 business days with expedited service).
- Your order ships directly from our US production facility.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging runs its own production facility in the USA, so every order is made from scratch rather than farmed out to a third party. There are no setup, plate or die-cut charges on any order, design support is free, and Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity and finishing. We keep MOQs low so smaller brands can order the same quality as larger retailers, with a standard turnaround of 10-15 business days (8 business days with expedited service).
Frequently Asked Questions
Will the hat arrive crushed?
No, the corrugated construction and internal dome or ring insert are built specifically to prevent crushing during carrier transit.
Do you print the inside of the box too?
Interior printing is available as an option for brands that want a branded surprise when the box opens.
What’s the minimum order?
100 units.
Are these boxes self-sealing?
Yes, self-locking and tape-seal closure options are both available for fast, secure e-commerce packing.
How long does production take?
Standard turnaround is 10-15 business days, with an 8-business-day expedited option.
Ship hats that arrive in shape. Get a free quote and Crat Packaging will confirm sizing and insert support for your hat style.
Shop with Confidence
