UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom made boxes let you build packaging around your product instead of forcing your product into a stock size. Crat Packaging manufactures these boxes at our own US facility, cutting and printing each run to your exact specs, so brands with an unusual shape, size, or use case can get a box that fits — without the high minimums or setup fees larger factories charge.
Key Features of Our Custom Made Boxes
- Built to your exact dimensions — no forcing an odd-shaped product into a generic stock box.
- Corrugated, cardboard, or rigid stock — choose the material that matches your product’s weight and protection needs.
- Full-color custom printing — CMYK and PMS spot-color printing on every box.
- Any style — mailer, tuck-top, slide/sleeve, presentation, or fully rigid construction.
- Premium finishing — matte or gloss lamination, spot UV, foil stamping, and embossing/debossing available.
- Custom inserts — foam, cardboard, or fitted paperboard inserts for delicate or multi-piece products.
- Low minimums — a practical starting quantity for a first production run.
- Free design support — our team helps turn a rough idea or logo file into a print-ready proof.
Specifications
| Attribute | Details |
|---|---|
| Box Style | Mailer, tuck-top, slide/sleeve, presentation, or rigid box |
| Dimensions | Fully custom — built to your product’s exact size and shape |
| Material / Stock | Corrugated (E/B flute), SBS cardboard, kraft, or rigid chipboard |
| Printing | Full-color CMYK, PMS spot color, digital or offset printing |
| Finishing | Matte or gloss lamination, spot UV, foil stamping, embossing/debossing |
| Add-ons | Foam/cardboard inserts, die-cut windows, handles, tear notches |
| Minimum Order | 100 units (cardboard); 50 units (rigid) |
| Turnaround | 10–15 business days standard; 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes & Shapes
Send us your product’s dimensions and we’ll build a custom die-line around it — square, rectangular, or an irregular shape like crockery, floral arrangements, or electronics.
Materials
Corrugated board offers the most shipping protection for heavier items, SBS cardboard suits lighter retail products, kraft gives a natural finish, and rigid chipboard delivers a premium, non-collapsible feel.
Printing & Finishes
Full CMYK and PMS-matched printing keeps your brand consistent from the first run onward. Add matte or gloss lamination, spot UV, foil stamping, or embossed/debossed detailing for a more premium finish.
Add-Ons
Foam and cardboard inserts, die-cut windows, cut-out or rope handles, and tear notches are all available depending on how the box style and use case call for it.
Industries & Use Cases
Custom made boxes are used by brands across retail, e-commerce, food and beverage, home goods, electronics, and gifting who need packaging built for a specific product rather than a generic stock size.
How to Order
- Request a free quote with your product’s dimensions, quantity, and design ideas.
- Our team provides free design support and a digital proof.
- Approve the proof — plate and die-cut charges are free, with no hidden setup fees.
- Production runs 10–15 business days (8 business days for expedited orders).
- Your boxes ship from our US production facility.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging manufactures every box in our own US facility, with bulk pricing starting from around $0.75 per unit depending on size, material, quantity, and finish. There are no setup, plate, or die-cut charges, design support is free, and minimums start at 100 units for cardboard styles, with 10–15 business day turnaround as standard.
Frequently Asked Questions
What’s the minimum order for custom made boxes?
Our minimum order is 100 units for cardboard styles and 50 units for rigid boxes, low enough for a first production run.
How much does a custom box cost?
Bulk pricing starts from around $0.75 per unit, depending on size, material, finish, and quantity. Request a free quote for exact pricing on your specs.
Can you build a box around an unusual product shape?
Yes. We build the die-line around your product’s actual dimensions, whether it’s a standard rectangle or an irregular shape.
What materials can I choose from?
Corrugated board, SBS cardboard, kraft board, and rigid chipboard are all available depending on your product’s weight and the look you want.
Do you offer free design help?
Yes, our design team is free and will turn your logo or rough concept into a print-ready proof before production starts.
How long does production take?
Standard turnaround is 10–15 business days, with an 8 business day expedited option available for time-sensitive orders.
Have a product that needs a box built around it? Get a free quote today and our team will send a design proof with no setup fees.
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