UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom made popcorn boxes keep movie-theater, carnival, and gourmet popcorn brands’ packaging food-safe, leak-resistant, and on-brand. Crat Packaging manufactures these boxes at our own US facility with grease-resistant stock, low minimums, and free design support, so concession stands, event vendors, and specialty popcorn brands can order branded packaging without a large upfront run.
Key Features of Our Custom Made Popcorn Boxes
- Grease- and moisture-resistant stock — food-safe board built to hold buttered or oiled popcorn without breaking down.
- Classic and modern styles — flat-bottom scoop boxes, tapered carnival-style boxes, and flip-top containers.
- Full-color custom printing — CMYK and PMS spot-color printing for concession branding or event themes.
- Multiple sizes — single-serve to large sharing sizes for movie theaters, carnivals, and weddings.
- Matte or gloss finish — a clean, appetizing presentation on the counter or shelf.
- Bulk-friendly production — built for high-volume concession and event use.
- Low minimums — practical for seasonal events as well as year-round concession supply.
- Free design support — our team lays out logos and event branding at no charge.
Specifications
| Attribute | Details |
|---|---|
| Box Style | Flat-bottom scoop box, tapered carnival-style box, or flip-top container |
| Dimensions | Custom-sized — single-serve to large sharing sizes |
| Material / Stock | Grease- and moisture-resistant food-safe cardboard |
| Printing | Full-color CMYK, PMS spot color, digital or offset printing |
| Finishing | Matte or gloss lamination |
| Add-ons | Custom event branding, seasonal design runs |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days standard; 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes & Styles
Choose a flat-bottom scoop box for movie theaters, a tapered carnival-style box for fairs and events, or a flip-top container for retail shelf sales.
Materials
Every box uses grease- and moisture-resistant, food-safe cardboard so buttered or oiled popcorn doesn’t compromise the packaging during service.
Printing & Finishes
Full CMYK and PMS-matched printing works for concession stand branding, movie-release themes, or wedding and event colors, with matte or gloss lamination for a clean, appetizing finish.
Industries & Use Cases
Custom made popcorn boxes are used by movie theaters, carnivals and fairs, gourmet popcorn brands, wedding and event caterers, and concession stands that need food-safe, branded packaging.
How to Order
- Request a free quote with your popcorn box style, size, and quantity.
- Our team provides free design support and a digital proof.
- Approve the proof — plate and die-cut charges are free, with no hidden setup fees.
- Production runs 10–15 business days (8 business days for expedited orders).
- Your finished popcorn boxes ship from our US production facility.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging manufactures every box in our own US facility, with bulk pricing starting from around $0.75 per unit depending on size, material, quantity, and finish. There are no setup, plate, or die-cut charges, design support is free, and our minimum order is just 100 units, with 10–15 business day turnaround as standard.
Frequently Asked Questions
Is the board food-safe?
Yes, our popcorn boxes use grease- and moisture-resistant food-safe cardboard built for direct contact with buttered popcorn.
What’s the minimum order?
Our minimum order is 100 units, which suits both seasonal events and ongoing concession supply.
How much do custom popcorn boxes cost?
Bulk pricing starts from around $0.75 per unit, depending on size, material, finish, and quantity. Request a free quote for exact pricing on your specs.
What sizes are available?
We produce single-serve boxes up to large sharing sizes for theaters, carnivals, and events.
How long does production take?
Standard turnaround is 10–15 business days, with an 8 business day expedited option available for time-sensitive orders.
Ready to package your popcorn? Get a free quote today and our team will send a design proof with no setup fees.
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