Custom Printed Mailer Boxes
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Protect your products and promote your brand with Custom Printed Mailer Boxes, durable enough for shipping and stylish enough for unboxing. Free design support and fast turnaround available. Get your free quote today!
$0.89
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom printed mailer boxes are corrugated shipping boxes fully branded with your logo, colors, and artwork on the inside and outside, turning a plain shipping box into part of your brand’s unboxing experience. They’re built for brands that want every touchpoint — including the box a customer receives at their door — to carry consistent, recognizable branding. Crat Packaging prints custom mailer boxes at its own US facility using full CMYK and PMS color matching, with free design support and MOQs starting at 100 units.
Why Choose Our Custom Printed Mailer Boxes
- Full CMYK printing, unlimited colors — cover the entire box in brand artwork without paying more for additional colors, unlike offset runs that charge per plate.
- PMS spot color matching — match your exact brand colors run after run instead of relying on CMYK approximations that can drift.
- Inside-and-outside printing — brand the exterior for shipping impact and the interior lid for a branded reveal the moment the box opens.
- Free dieline and digital proof — our design team builds a print-ready dieline and mockup before production, so you see exactly how the artwork sits before approving.
- Premium finishing options — matte or gloss lamination, spot UV highlights, foil stamping, and embossing/debossing layer texture and shine onto printed artwork.
- Digital and offset printing — digital for fast turnaround on smaller runs, offset for the highest color consistency on larger volumes.
- Self-locking corrugated construction — tape-free assembly on a sturdy corrugated base, so the branding doesn’t come at the cost of protection.
Specifications
| Attribute | Details |
|---|---|
| Box Style | Corrugated mailer with full custom print (roll-end tuck front or tuck top); see also corrugated mailer boxes or white corrugated mailer boxes |
| Dimensions | Fully custom, built around your product’s exact footprint |
| Material | E-flute or B-flute corrugated cardboard, kraft or white liner for print base |
| Printing | Full CMYK, PMS spot color, digital or offset, outside-only or outside-and-inside |
| Finishing | Matte or gloss lamination, spot UV, foil stamping, embossing/debossing |
| Add-ons | Window cutouts, corrugated or foam inserts, custom tissue or branded tape |
| Proofing | Free digital dieline and mockup proof; physical sample available on request |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days standard; 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Printing Method
Digital printing is the faster route for smaller or repeat orders and handles full-color artwork with no plate setup. Offset printing suits larger volume runs where maximum color consistency across thousands of boxes matters most. Both methods print in full CMYK at no added color charge, with PMS spot colors available for exact brand-color matching.
Finishing
Matte lamination gives a soft, premium touch and hides fingerprints; gloss lamination adds shine and makes colors pop. Spot UV highlights a logo or design element against a matte base, foil stamping adds a metallic accent, and embossing or debossing raises or presses artwork into the board for a tactile finish.
Print Placement
Print the exterior for shelf and courier visibility, then use the inside of the lid or interior walls for a second branded surface — a thank-you message, a QR code, or a social media callout that the customer only sees once the box is opened.
Add-Ons
Window cutouts let printed artwork frame a visible product. Custom corrugated or foam inserts, printed to match, keep the branded presentation consistent all the way to the product itself.
Industries & Use Cases
Direct-to-consumer and subscription brands use custom printed mailer boxes to make every delivery feel like part of the brand experience, from apparel and beauty to specialty food and supplements. Marketing and brand teams order fully printed boxes for product launches, influencer kits, and retail activations where the packaging itself needs to photograph well. Corporate gifting and events teams rely on custom printing for welcome kits and client gifts that carry a company’s logo and colors consistently, while small e-commerce brands use printed mailers to build recognition without needing a secondary shipping box.
How to Order
- Send us your artwork (or request our free design support) along with product dimensions and target quantity.
- Our team builds a free dieline and digital proof showing exactly how your print will sit on the box.
- Choose your printing method (digital or offset), finishing, and any add-ons before approving the proof.
- Production runs 10–15 business days standard, or 8 business days with expedited service.
- Boxes ship flat-packed and ready to fold and seal without tape.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging prints custom mailer boxes at our own US facility, giving us direct control over color accuracy and turnaround. There are no setup, plate, or die-cut charges added to your order, design support is free from concept to final proof, and the minimum order is just 100 units. Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing.
Frequently Asked Questions
What’s the difference between digital and offset printing for mailer boxes?
Digital printing has no plate setup, so it’s faster and more cost-effective for smaller or repeat orders. Offset printing uses printing plates and delivers the most consistent color matching at higher volumes, making it the better choice for large runs where exact color repeatability matters most.
Can I match my exact brand colors?
Yes, through PMS spot color matching. Standard CMYK printing gets close to most brand colors, but PMS spot colors lock in an exact match that stays consistent from one production run to the next.
Is there an extra charge for using more colors?
No. Full CMYK printing on custom mailer boxes covers unlimited colors at no added cost, unlike some offset processes that charge per additional plate or ink color.
Can the inside of the box be printed too?
Yes. Printing the interior lid or walls is a popular way to add a branded surprise — a thank-you note, QR code, or design element — that only appears once the customer opens the box. Let us know at the quote stage so we can price the extra print pass.
Do I need my own artwork to order custom printed mailer boxes?
No. Our design team offers free design support and can build artwork and a print-ready dieline from your logo, brand colors, and general direction if you don’t have finished files.
What’s the minimum order for custom printed mailer boxes?
Our minimum order is 100 units, with no setup, plate, or die-cut charges added to your quote.
What finishing options pair well with custom printing?
Matte or gloss lamination, spot UV on logos or key design elements, foil stamping for a metallic accent, and embossing or debossing for texture all layer well on top of full-color printing to create a premium unboxing look.
Ready to turn your shipping box into a branded experience? Get a free quote from Crat Packaging today.
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