Custom Shaped Boxes
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Elevate your packaging with custom shaped boxes, crafted for durability and standout presentation. Choose your size and finish to match your brand. Place your order now and save with wholesale rates!
$0.73
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom shaped boxes break away from the standard rectangle to give brands a die-cut structure that mirrors the product itself, a mascot, or a campaign theme. From triangle and pentagon boxes to product-silhouette cutouts, shaped packaging is built for brands that want a box shoppers stop and pick up. Crat Packaging produces them at its own US facility with free design support and a 100-unit minimum.
Key Features
- Fully custom die-line engineered to your shape concept.
- Full-color CMYK/PMS printing across every panel and edge.
- SBS, kraft, or rigid board options based on structural needs.
- Matte, gloss, or soft-touch lamination finishes.
- Foil stamping and embossing for premium detailing.
- Free structural prototyping before full production.
Specifications
| Feature | Details |
|---|---|
| Box Style | Fully custom die-cut structure (triangle, pentagon, silhouette, or product-specific) |
| Material | SBS board, kraft paperboard, or rigid chipboard |
| Sizes | Custom, engineered around your shape concept |
| Printing | Full-color CMYK/PMS, offset or digital |
| Finishing | Matte/gloss/soft-touch lamination, foil stamping, embossing |
| Add-ons | Insert trays, window die-cut, handle die-cut |
| Minimum Order | 100 units |
| Turnaround | 10-15 business days standard, 8 business days expedited |
| Setup / Plate Charges | Free |
Customization Options
Shape & Structure
Our structural design team engineers a die-line for your specific shape, whether geometric or product-silhouette.
Materials
SBS and kraft board suit most shaped boxes; rigid chipboard adds strength for larger or heavier custom shapes.
Printing & Finishes
Full-color printing with lamination, foil stamping, and embossing for a standout finish.
Add-ons
Insert trays, windows, and handles can all be incorporated into the custom die-line.
Industries & Use Cases
Used for gift and seasonal products, novelty and toy brands, cosmetics, confectionery, and marketing campaigns wanting a memorable, non-standard box shape.
How to Order
- Share your shape concept, product dimensions, and quantity.
- Get free structural and design support to finalize the die-line.
- Approve your prototype and proof.
- Production runs 10-15 business days (8 expedited).
- Boxes ship directly to you.
Why Wholesale Buyers Choose Crat Packaging
Made at our own US facility, with no setup, plate, or die charges, free design help, and a 100-unit minimum. Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing.
Frequently Asked Questions
Can you build any shape I design?
Our structural team reviews your concept and engineers a workable die-line, with a free prototype before full production.
What’s the minimum order for custom shaped boxes?
The minimum order is 100 units, with no setup or plate charges.
Is there an extra charge for custom die-cutting?
No, die-cutting and plate charges are always free, even for fully custom shapes.
How long does production take?
Standard turnaround is 10-15 business days after proof approval, with 8-business-day expedited production available.
Can I get a prototype before ordering in bulk?
Yes, we build a structural prototype so you can confirm fit and function before production.
What materials work best for shaped boxes?
SBS or kraft board suits most designs; rigid chipboard adds strength for larger or more complex shapes.
Get a free quote for your custom shaped boxes today.
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