Custom Size Corrugated Boxes
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Custom Size Corrugated Boxes combine eco-friendly materials with dependable strength for a wide range of uses. Free design support and fast turnaround available. Get your free quote today!
$0.52
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom size corrugated boxes are built to your exact product or shipment dimensions rather than picked from a standard size chart, cutting down on wasted void-fill space, dimensional-weight shipping costs, and product movement in transit. Every box is engineered around your item’s length, width, and height for a snug, efficient fit. Crat Packaging manufactures them at its own US facility with free design support and a 100-unit minimum.
Key Features
- Dimensions engineered to your exact product, not a generic size chart.
- E-flute, B-flute, or double-wall board based on product weight.
- Reduced dimensional-weight shipping costs versus oversized standard boxes.
- Full-color CMYK/PMS printing on any exterior surface.
- RSC, mailer, or die-cut styles to match how the box will be used.
- Less void-fill needed, reducing packaging material cost.
Specifications
| Feature | Details |
|---|---|
| Box Style | RSC, mailer, or custom die-cut corrugated box |
| Material | E-flute, B-flute, or double-wall corrugated board |
| Sizes | Fully custom, built to your exact length x width x height |
| Printing | Full-color CMYK/PMS, direct print or litho-laminate |
| Finishing | Matte or gloss lamination on litho-laminated boxes |
| Add-ons | Handle die-cuts, tape strips, interior print |
| Minimum Order | 100 units |
| Turnaround | 10-15 business days standard, 8 business days expedited |
| Setup / Plate Charges | Free |
Customization Options
Sizing
Send us your product’s exact dimensions and we’ll engineer a box with the right amount of clearance, no more, no less.
Materials
E-flute suits lightweight parcels, B-flute handles most e-commerce shipments, and double-wall protects heavier or fragile freight.
Printing & Finishes
Full-color branding with lamination available on customer-facing surfaces.
Add-ons
Handles, tape strips, and interior print add function without requiring a different box size.
Industries & Use Cases
Ideal for e-commerce brands optimizing shipping costs, businesses shipping oddly-sized or irregular products, and wholesale distributors standardizing box sizes across a product line.
How to Order
- Send us your product’s exact length, width, and height.
- Get free design support to confirm the right clearance and structure.
- Approve your proof.
- Production runs 10-15 business days (8 expedited).
- Boxes ship directly to your fulfillment center.
Why Wholesale Buyers Choose Crat Packaging
Made at our own US facility, with no setup, plate, or die charges, free design help, and a 100-unit minimum. Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing.
Frequently Asked Questions
How does a custom size box save on shipping costs?
A box sized to your product reduces dimensional weight charges and cuts down on void-fill material needed to stop movement in transit.
What’s the minimum order quantity?
The minimum order is 100 units, with no setup or plate charges.
What material should I choose?
E-flute for lightweight items, B-flute for most e-commerce shipments, or double-wall for heavier, fragile freight.
Can you print my logo on a custom size box?
Yes, full-color printing is available on any exterior surface at no extra tooling cost.
How long does production take?
Standard turnaround is 10-15 business days after proof approval, with 8-business-day expedited production available.
Do you charge extra for a non-standard size?
No, custom sizing is included with free setup and plate charges.
Get a free quote for your custom size corrugated boxes today.
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