Custom Sleeve Boxes
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Custom sleeve boxes with slide-out tray mechanism, full-color CMYK printing, and cost-effective construction for retail and cosmetics brands.
$0.56
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom sleeve boxes use a slide-out inner tray and outer sleeve to create an engaging unboxing moment that’s simple to manufacture and cost-effective at scale. Crat Packaging builds custom-printed sleeve boxes for brands across cosmetics, food, electronics, and retail.
Custom Sleeve Box Specifications
| Box Style | Inner tray with sliding outer sleeve cover |
|---|---|
| Material | Folding carton stock or corrugated cardboard |
| Assembly | Ships flat, assembles quickly on a packing line |
| Best For | Retail products, cosmetics, food items, subscription boxes |
| Print Options | Full-color CMYK printing, foil accents, spot UV |
| Order Volume/MOQ | Small and bulk runs available |
| Shipping | Flat-pack shipping across the US |
How the Sleeve Mechanism Works
A sleeve box has two parts: an inner tray that holds the product and an outer sleeve that slides over it. The sliding motion itself becomes part of the unboxing experience, adding a tactile moment that a simple folding carton doesn’t offer.
Why Brands Choose Sleeve Boxes
Sleeve boxes strike a balance between the interactive feel of rigid packaging and the lower cost of standard folding cartons, making them popular for mid-tier retail and gifting products.
Sleeve Boxes vs. Tray and Sleeve Boxes
This general sleeve box format uses a simpler tray and sleeve combination. For a more premium, rigid two-piece construction, see our custom tray and sleeve boxes, which use heavier rigid stock for the tray insert.
Who Orders Sleeve Boxes
Cosmetics brands, specialty food companies, electronics accessory makers, and subscription box curators are the most common buyers of sleeve-style packaging.
Sustainable Sleeve Packaging
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, so Crat Packaging offers recyclable folding carton and corrugated stock for sleeve boxes.
Why Order From Crat Packaging
- Custom sizing for any product shape and dimension
- Full-color printing with foil and spot UV accents
- Cost-effective construction compared to rigid boxes
- Free digital proof before production
- US-based manufacturing with fast turnaround
- Recyclable material options
How to Order
- Share your product dimensions and quantity
- Choose material, finish, and print layout
- Approve your free digital proof
- Receive your custom sleeve boxes ready to fill
Frequently Asked Questions
How does a sleeve box differ from a tray and sleeve box?
A standard sleeve box uses lighter folding carton material, while a tray and sleeve box uses a heavier rigid tray for a more premium feel.
What products work best in sleeve boxes?
Cosmetics, specialty food, electronics accessories, and subscription box items are common fits.
Can sleeve boxes be printed in full color?
Yes, full-color CMYK printing along with foil and spot UV accents are available.
Are sleeve boxes cheaper than rigid boxes?
Generally yes, sleeve boxes cost less to produce than fully rigid two-piece boxes while still offering an interactive unboxing feel.
Is there a minimum order quantity?
Both small test runs and bulk orders are available.
Do you offer eco-friendly sleeve box materials?
Yes, recyclable folding carton and corrugated stock are available.
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