Custom Tray and Sleeve Boxes
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Custom tray and sleeve boxes with rigid chipboard tray, sliding sleeve, and premium printing for high-end cosmetics, candles, and gift sets.
$0.56
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom tray and sleeve boxes pair a rigid inner tray with a sliding outer sleeve for a premium two-piece construction that feels more substantial than a standard folding carton. Crat Packaging builds tray and sleeve boxes for brands that want the interactive sleeve mechanism with the weight and durability of rigid materials.
Custom Tray and Sleeve Box Specifications
| Box Style | Rigid inner tray with sliding outer chipboard sleeve |
|---|---|
| Material | Rigid chipboard tray, folding carton or rigid sleeve cover |
| Assembly | Pre-assembled tray, sleeve slides on separately |
| Best For | Premium cosmetics, candles, gift sets, electronics |
| Print Options | Full-color printing, foil stamping, embossing |
| Order Volume/MOQ | Small and bulk runs available |
| Shipping | Flat-pack shipping across the US |
Why Rigid Tray Construction Matters
A rigid tray holds its shape and protects the product inside far better than a folding carton tray, while the sliding sleeve still delivers the interactive unboxing moment customers expect from premium packaging.
Tray and Sleeve Boxes vs. Standard Sleeve Boxes
Our custom sleeve boxes use lighter folding carton material for both the tray and sleeve. This tray and sleeve option upgrades the tray to rigid chipboard for a heavier, more premium feel suited to higher-end products.
Who Orders Tray and Sleeve Boxes
Premium cosmetics brands, luxury candle makers, gift set curators, and electronics accessory companies are the most common buyers of tray and sleeve packaging.
Sustainable Tray and Sleeve Packaging
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, so Crat Packaging offers recyclable chipboard and carton stock for tray and sleeve boxes.
Why Order From Crat Packaging
- Rigid tray construction for superior product protection
- Full-color printing, foil stamping, and embossing available
- Custom sizing for any product shape
- Free digital proof before production
- US-based manufacturing with fast turnaround
- Recyclable material options
How to Order
- Share your product dimensions and quantity
- Choose tray material, sleeve finish, and print layout
- Approve your free digital proof
- Receive your custom tray and sleeve boxes ready to fill
Frequently Asked Questions
How does this differ from a standard sleeve box?
This option uses a rigid chipboard tray for a heavier, more premium feel, while standard sleeve boxes use lighter folding carton material throughout.
What products work best in tray and sleeve boxes?
Premium cosmetics, candles, gift sets, and electronics accessories are common fits.
Can the sleeve be printed separately from the tray?
Yes, the tray and sleeve can have independent print designs and finishes.
Is the rigid tray more protective than a folding carton tray?
Yes, rigid chipboard holds its shape and cushions the product better than a folding carton tray.
Is there a minimum order quantity?
Both small test runs and bulk orders are available.
Do you offer eco-friendly tray and sleeve materials?
Yes, recyclable chipboard and carton stock are available.
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