UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Die Cut Mylar Bags from Crat Packaging bring shaped, barrier-protected flexible packaging to food, herb, and retail product lines. Precision die-cutting creates a distinctive silhouette beyond the standard rectangular pouch, while metalized film keeps contents fresh.
Die Cut Mylar Bags Specifications
| Box Style | Shaped flat pouch or stand-up pouch with custom die-line |
| Material | Metalized mylar film, barrier laminate |
| Assembly | Pre-formed, heat-seal ready |
| Best For | Coffee, herbs, snacks, specialty retail goods |
| Print Options | Full-color rotogravure and digital printing |
| Order Volume/MOQ | Low MOQ shaped pouch runs available |
| Shipping | Compact flat-packed shipping |
Who Buys This Shaped Pouch Format
Coffee roasters, herbal product brands, and specialty snack companies choose this shaped format for a shelf silhouette that stands apart from standard pouches, alongside our Chocolate Mylar Bags and Mushroom Mylar Bags.
Standard Shaped Format vs Custom Branding
This flagship listing covers our standard shaped die-cut pouch structures. For fully custom branding built around a specific logo shape or promotional design, see our custom-branded version.
Eco-Friendly Packaging Materials
A 2025 McKinsey survey found over 60% of U.S. consumers pick green packaging when they have the choice, and we offer recyclable-friendly film options for sustainability-focused brands.
Barrier Protection for Freshness
Metalized film blocks light, moisture, and oxygen, keeping shaped pouches just as protective as standard rectangular mylar bags.
Print and Finish Options
Matte, gloss, and metallic finishes are available with full-color printing, plus resealable zippers and tear notches for everyday convenience.
Why Order From Crat Packaging
- Free design and die-line proofs
- Low minimum order quantities
- Barrier-grade film for extended freshness
- Custom shape options beyond rectangular
- Eco-friendly film choices
- US-based production and support
How to Order
- Share your desired shape and quantity
- Approve a free digital proof
- We print and quality-check your bags
- Order ships flat-packed to your location
Frequently Asked Questions
What makes a die-cut mylar bag different from a standard pouch? Die-cutting creates a custom outline or window in the bag shape, rather than a plain rectangular pouch.
How is this different from your Custom Die Cut Mylar Bags? This page covers our standard shaped pouch program, while that sibling listing is built around fully custom branded die-lines.
What is the minimum order quantity? Low-volume shaped pouch runs are available for smaller brands.
Are resealable zippers available? Yes, ziplock closures can be added to any die-cut mylar bag order.
Do these bags block light and moisture? Yes, the metalized film provides a strong barrier against light, moisture, and oxygen.
How long does production take? Standard turnaround is typically 7-10 business days after proof approval.



