Display Mailer Boxes
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Display Mailer Boxes help your products stand out on the shelf with sturdy construction and full custom branding. Low minimums and quick production available. Get a free quote today!
$0.55
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Display mailer boxes double as retail point-of-purchase fixtures — the shipping carton itself opens, folds, or tears down into a countertop or shelf display, so the box that carries your product to a store is the same box that sells it off the shelf. Crat Packaging builds these at our own US facility, with structural die-cutting, full custom printing, and a 100-unit minimum order.
Why Choose Our Display Mailer Boxes
- Dual-purpose structural design — ships flat, assembles as a shipper, and converts into a counter or shelf display without extra packaging.
- Full CMYK exterior and interior printing, so the display panel is retail-ready straight out of the shipping carton.
- Corrugated construction strong enough to survive freight and DC handling before it ever reaches a store shelf.
- Perforated tear-away panels that convert a shipper into a display in seconds, no separate assembly required.
- Custom inserts and dividers to organize multiple SKUs within one display shipper.
- Free design support for structural dielines, not just surface graphics.
- No setup or plate charges, even on a complex structural die.
Specifications
| Box Style | Shipper-display combo (RSC display, pop-up counter display) — compare with our corrugated mailer boxes |
|---|---|
| Dimensions | Custom sizes built around SKU count, shelf footprint, and product dimensions |
| Material | B-flute or E-flute corrugated, kraft or white SBS liner board |
| Thickness | Reinforced corrugated for stacking and freight handling |
| Printing | Full CMYK, PMS spot colors, digital or offset, exterior and display panel |
| Finishing | Matte lamination, gloss lamination, spot UV, foil stamping |
| Add-ons | Perforated tear panels, inserts and dividers, header cards, hang holes |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days standard; 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes
We engineer the structural dieline around your SKU count and shelf footprint, from a small counter display holding a dozen units to a larger floor-ready shipper.
Materials
B-flute corrugated gives a smoother print surface for detailed display graphics, while E-flute keeps weight down for smaller counter units. Kraft or white liner board is available on either.
Printing & Structural Design
We print the exterior for shipping and the interior display panel for retail presentation in one pass, and our design team handles the structural engineering — perforations, fold lines, and locking tabs — so the display holds its shape on the shelf.
Merchandising Add-ons
Add header cards, product dividers, or hang holes to organize multiple SKUs and make the display easy for store staff to set up.
Industries & Use Cases
Display mailer boxes are ordered by CPG and food brands, cosmetics and personal care companies, supplement brands, and retail vendors running in-store promotions, new product launches, or seasonal merchandising programs where the shipping carton needs to become a point-of-purchase fixture.
How to Order
- Request a free quote with your product dimensions, SKU count, and shelf or counter footprint.
- Our design team builds a free structural dieline and print mockup.
- Approve the proof before production begins.
- We produce your boxes at our US facility (100-unit minimum, 10–15 business days, or 8 days expedited).
- Boxes ship flat-packed, ready for in-store or DC assembly.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging runs its own US production facility and handles structural engineering in-house, so retail display programs don’t stall waiting on an overseas structural sample. There are no setup, plate, or die-cut charges, design support is free, and the minimum order is just 100 units. Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing, with standard turnaround of 10–15 business days or 8 days expedited.
Frequently Asked Questions
What is a display mailer box?
It’s a shipping carton that converts into a retail point-of-purchase display, usually through a perforated tear-away panel, so the box used for freight and DC handling becomes the fixture used on a store shelf.
What is the minimum order?
The minimum order is 100 units, which works well for testing a new retail merchandising program before a larger rollout.
Can you handle the structural engineering, not just printing?
Yes. Our design team builds the full structural dieline, including perforations, fold lines, and locking tabs, as part of free design support.
How many SKUs can one display hold?
That depends on your product size and the shelf footprint you’re targeting. We size the display and add internal dividers based on your SKU count and product dimensions.
How long does production take?
Standard turnaround is 10–15 business days from proof approval, with an 8 business day expedited option available.
Are there setup or plate charges?
No. Crat Packaging does not charge setup, plate, or die-cut fees, including on complex structural dielines.
Ready to turn your shipping carton into a retail display? Get a free quote from Crat Packaging today.
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