UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Explosion boxes from Crat Packaging are surprise gift boxes that pop open into multiple tiered compartments, each one holding photos, notes, or small keepsakes for a dramatic reveal. Every box is die-cut and custom printed to your design.
Explosion Boxes Specifications
| Box Style | Multi-tier pop-up explosion box |
| Material | SBS cardstock or rigid chipboard |
| Assembly | Flat-shipped, folds into tiered layers |
| Best For | Photo gifts, anniversaries, proposals, keepsakes |
| Print Options | Full-color offset or digital, foil stamping |
| Order Volume/MOQ | Starting at 50 units |
| Shipping | Flat-packed nationwide |
How the Format Works
When the lid is lifted, each side panel folds outward to reveal a new layer of compartments underneath, creating a cascading surprise effect that’s become popular for sentimental gifts.
Who Buys This Packaging
Gift shops, event planners, and consumers building personalized photo gifts for anniversaries, proposals, and milestone celebrations all use this format.
Compare Our Fast-Availability Option
Need units quickly? See our exploding boxes for sale for in-stock and quick-turnaround availability.
Sustainable Gift Packaging
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, so we offer recyclable cardstock that keeps the format light and easy to fold.
Tier and Compartment Options
Choose 2, 3, or 4-tier layouts with customizable compartment counts per layer to match how many keepsakes you want to include.
Why Order From Crat Packaging
- US-based production with fast turnaround
- Multiple tier and compartment layouts
- Custom sizing for any gift type
- Full-color printing and foil accents
- Dedicated account support for reorders
- Recyclable cardstock options available
How to Order
- Request a quote with box count and tier layout
- Choose material and print design
- Approve a structural sample or digital proof
- Receive bulk-packed boxes at your facility
FAQ
Q: How is this different from the exploding boxes for sale page?
A: This page explains the tiered-compartment mechanism and design options; the other is focused on fast stock availability.
Q: How many tiers can I have?
A: We offer 2, 3, or 4-tier layouts depending on your gift.
Q: What’s the minimum order quantity?
A: Orders start at 50 units.
Q: Can I print custom photos or text?
A: Yes, full-color printing is available on every panel and compartment.
Q: What occasions are these used for?
A: Anniversaries, proposals, photo gifts, and other surprise reveals.
Q: Is the material recyclable?
A: Yes, our cardstock options are fully recyclable.
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