Fancy Mailer Boxes
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Fancy mailer boxes combining corrugated durability with decorative print for gift-worthy e-commerce shipping.
$0.97
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Fancy Mailer Boxes from Crat Packaging combine shipping-ready corrugated construction with decorative print and finishes, giving e-commerce brands a mailer that looks gift-worthy straight from the courier.
Fancy Mailer Boxes Specifications
| Box Style | Auto-lock or tuck-top mailer with decorative interior print |
| Material | E-flute corrugated cardboard, 150-200 GSM |
| Assembly | Flat-shipped, tool-free auto-lock assembly |
| Best For | E-commerce gifting, subscription boxes, direct-to-consumer brands |
| Print Options | Full-color exterior and interior print, foil accents, tissue liner |
| Order Volume/MOQ | Low minimums for growing e-commerce brands |
| Shipping | Flat-packed nationwide US shipping |
Decorative Design Meets Shipping Durability
A fancy mailer box keeps the corrugated strength a shipping carton needs while adding decorative touches like a printed interior, foil logo, or tissue liner that make the unboxing feel like a gift, not just a delivery.
Who Orders Fancy Mailer Boxes
Direct-to-consumer brands, subscription box companies, and gift-focused e-commerce sellers who ship directly to customers choose this decorative mailer over a plain corrugated box.
Mailer vs. Presentation Box
This format is built to survive the shipping journey while still looking special on arrival. For a purely in-hand, retail-presentation format instead, see our Fancy Gift Boxes.
Eco-Friendly Shipping Packaging
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, and Crat Packaging builds every box from recyclable, FSC-sourced stock to match that demand.
Print and Finish Options
Full-color exterior branding, a printed interior surprise, foil-stamped accents, and tissue paper liners are all popular add-ons, echoing options available on our Subscription Mailer Boxes and Best Mailer Boxes lines.
Why Order From Crat Packaging
- Free design support and unlimited digital proofs before production
- Low minimum order quantities, ideal for startups and established brands alike
- Full-color offset and digital printing with matte, gloss, or spot-UV finishes
- Recyclable, FSC-sourced Kraft and corrugated stock
- US-based production with fast turnaround and nationwide shipping
- Dedicated account support from quote through delivery
How to Order
- Share your box size, quantity, and design files (or ask our team for a template)
- Approve a free digital proof of your custom packaging
- We print and die-cut your order at our US facility
- Your boxes ship flat-packed straight to your door or warehouse
Frequently Asked Questions
How are Fancy Mailer Boxes different from Fancy Gift Boxes?
Fancy Mailer Boxes are corrugated and built to survive shipping while still looking decorative on arrival, while our Fancy Gift Boxes are a rigid format built for in-hand retail presentation.
Can the interior of the box be printed too?
Yes, a printed interior surprise print is a popular add-on for fancy mailer boxes, similar to our Subscription Mailer Boxes.
Will decorative finishes hold up during shipping?
Yes, foil accents and full-color print are applied to durable E-flute corrugated stock rated for standard parcel shipping.
Do you offer a tissue paper liner option?
Yes, we can supply matching or contrasting tissue liners to complete the unboxing presentation.
What is the minimum order quantity?
We keep MOQs low so growing e-commerce and subscription brands can order without a large upfront commitment.
Can I compare this to your other mailer box styles?
Yes, our Best Mailer Boxes and Affordable Mailer Boxes pages cover other mailer formats for comparison.
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