Flashlight Boxes
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Flashlight boxes with reinforced corners and die-cut inserts to protect hard-edged gear through shipping and retail shelf display.
$0.65
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Flashlight boxes hold a hard-edged, often heavy product securely on the shelf and in transit, using die-cut inserts and durable board to prevent dents, scratches, and battery rattle from the warehouse to the customer’s hand.
Flashlight Boxes Specifications
| Box Style | Two-piece rigid, tuck-end carton, or auto-lock bottom carton |
| Material | SBS paperboard or corrugated, foam or die-cut insert option |
| Assembly | Pre-glued or auto-lock bottom, ships flat, folds by hand |
| Best For | Outdoor gear brands, hardware retailers, tactical and EDC sellers |
| Print Options | Full-color CMYK, matte or gloss lamination, spot UV, foil logo |
| Order Volume/MOQ | Low minimums for startups, bulk pricing for established brands |
| Shipping | Flat-packed cartons ship nationwide from US facilities |
Built for a Hard, Heavy Product
A flashlight has edges, weight, and often batteries already loaded inside, so the box needs structure a soft-goods carton doesn’t. Reinforced corners, snug die-cut inserts, and thicker board stock keep the unit from shifting and prevent the shelf-edge dents that damage retail presentation.
Who Buys This Style
Outdoor gear and camping brands, hardware and home improvement retailers, tactical and EDC sellers, and promotional product companies all order this style to protect a compact, hard-edged product through freight and shelf handling.
Eco-Friendly Options
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, and recyclable SBS board and soy-based inks are available without giving up the rigidity this product needs.
Format and Print Options
A window cutout lets shoppers see the beam or finish before buying, while full-color printing, matte or gloss lamination, and foil-stamped logos support both budget retail packs and premium tactical branding.
Practical Advantages
Auto-lock bottom construction speeds up packout for high-volume fulfillment, insert options stop battery rattle in transit, and flat shipping keeps freight costs down for brands ordering at scale.
Why Order From Crat Packaging
- Direct manufacturing with no middleman markup
- Reinforced construction built for heavy, hard-edged products
- Insert engineering to stop in-transit shifting
- US-based production and support
- Free design proof before any print run
- Low minimums for new and growing brands
How to Order
- Share your flashlight dimensions, weight, and quantity
- Review a free digital proof
- Approve artwork and confirm timeline
- Receive flat-packed boxes ready to fold and fill
Frequently Asked Questions
Can the box hold a flashlight with batteries already installed?
Yes, a die-cut or foam insert can be sized to hold the unit securely even with batteries loaded, preventing rattle in transit.
Do you offer a window cutout?
Yes, a clear window panel is available so shoppers can see the flashlight’s finish before purchase.
What print finishes work best for tactical branding?
Matte lamination with spot UV accents is popular for a rugged, premium look, while gloss finishes suit brighter retail packaging.
Is auto-lock bottom construction available?
Yes, auto-lock bottoms speed up packout for teams filling boxes at volume.
Can I get a small test run before committing to bulk?
Yes, low minimums are available so new brands can test packaging before a full production order.
Are recyclable materials available?
Yes, recyclable SBS board and soy-based inks are available while keeping the rigidity needed to protect the product.
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