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Flat Barrier Bags

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Flat barrier bags with multi-layer moisture and oxygen barrier film for food, electronics, and pharmaceutical products.

$0.56

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
MaterialFood-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar
FinishMatte, Glossy & Metallic Finish
FeaturesHeat Sealing, Resealable Zipper, Tear Notch, Hang Hole
Custom OptionsClear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Flat Barrier Bags

Flat barrier bags use a multi-layer moisture and oxygen barrier film to protect sensitive products from air, humidity, and light, keeping food, electronics, and pharmaceuticals stable in storage and transit.

Flat Barrier Bags Specifications

Box Style Flat two-sided sealed bag, open top with heat-seal closure
Material Multi-layer barrier film (foil, PET, or metallized laminate)
Assembly Pre-formed, fill and heat-seal at packout
Best For Food, electronics, pharmaceuticals, moisture-sensitive parts
Print Options Full-color reverse printing, matte or gloss finish
Order Volume/MOQ Low minimums for small batches, bulk pricing for production runs
Shipping Flat-packed cases ship nationwide from US facilities

What Makes It a Barrier Bag

A standard flat bag uses plain film; a barrier bag adds layers engineered to block oxygen transmission, moisture vapor, and light. That layered film keeps freeze-dried food from going stale, electronics from corroding, and light-sensitive pharmaceuticals stable well past what a basic poly bag can manage.

Who Uses This Style

Food producers packaging freeze-dried and dehydrated goods, electronics manufacturers shipping moisture-sensitive components, and pharmaceutical and supplement brands all rely on barrier film to meet shelf-life and stability requirements.

Eco-Friendly Options

A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, and recyclable mono-material barrier films are available for brands that need protection without giving up sustainability goals.

Format and Print Options

Reverse printing under the film protects the graphics from abrasion, and matte or gloss finishes support both industrial labeling and retail-ready branding.

Practical Advantages

Flat construction keeps freight and storage compact, heat-sealing gives a reliable airtight closure, and the barrier layers extend shelf life without added preservatives or repackaging.

Why Order From Crat Packaging

  • Direct manufacturing with no middleman markup
  • True multi-layer barrier film, not just standard poly
  • Reverse printing for scuff-resistant graphics
  • US-based production and support
  • Free design proof before any print run
  • Low minimums for small-batch producers

How to Order

  1. Share your bag size, quantity, and barrier requirements
  2. Review a free digital proof
  3. Approve artwork and confirm timeline
  4. Receive flat-packed bags ready to fill and seal

Frequently Asked Questions

What does a barrier layer actually block?

It blocks oxygen transmission, moisture vapor, and in many cases light, which are the main drivers of spoilage, corrosion, and degradation.

Are these food-safe?

Yes, food-grade barrier film options are available for direct food contact applications.

How is this different from a barrier pouch?

This is a flat two-sided bag without a standing gusset; a custom flat barrier pouch uses the same barrier film but is built with branded, retail-ready artwork as the primary focus.

Can I get a resealable closure?

Yes, zipper closures can be added to the heat-seal top for products that need repeated access.

What is the minimum order quantity?

Low minimums are available for small-batch producers, with better pricing at production volumes.

Are recyclable barrier films available?

Yes, recyclable mono-material barrier films are available for brands prioritizing sustainability.

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