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Flat Pack Packaging Boxes

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Custom flat pack packaging boxes that ship flat, print with your brand, and adapt to retail, subscription, and wholesale products.

$0.74

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Flat Pack Packaging Boxes

Flat pack packaging boxes let retail and product brands stock a full range of box sizes without tying up storage space, arriving unfolded and ready to fold into shape the moment a product needs a home. Crat Packaging manufactures these general-purpose corrugated boxes to your exact dimensions, printed with your artwork, for everything from retail goods to subscription kits.

Flat Pack Packaging Boxes Specifications

Box Style Flat-pack corrugated carton, tuck-top or auto-lock base
Material E-flute, B-flute, or double-wall corrugated board
Assembly Tool-free fold-and-lock construction
Best For Retail products, subscription kits, general product packaging
Print Options Full-color offset or flexo with custom branding
Order Volume/MOQ Low minimums with volume-based pricing tiers
Shipping Ships flat nationwide, freight discounts on pallets

Why Brands Choose This Format

Unlike a shipping carton built for one journey, this style is a general-purpose product box: it can hold a retail item on a shelf, a subscription kit, or a wholesale unit in a warehouse. Consumer brands, subscription companies, wholesalers, and retailers order it for dependable, branded packaging where presentation matters as much as protection, and the flexibility to stock one style for several uses keeps inventory compact.

Eco-Friendly Packaging

A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable, FSC-certified corrugated stock with soy-based inks so your packaging supports that expectation at no premium.

Custom Print and Finish Options

Choose from matte or gloss coatings, spot UV accents, and full custom die-lines to match your product. Small brands can start with simple one-color printing and scale up to premium finishes as volume grows.

Comparing Flat Pack Styles

This general product-packaging format differs from shipment-specific styles. For household moving needs, see flat pack packing boxes; for office mail, see flat pack mailing boxes. Businesses wanting proven retail-ready boxes can also browse best packaging boxes or apparel packaging boxes.

Why Order From Crat Packaging

  • Custom die-lines cut to your exact product dimensions
  • Low minimum order quantities with volume pricing
  • Recyclable, FSC-certified corrugated board
  • Fast turnaround with nationwide freight shipping
  • Free digital proof before printing
  • Dedicated account support from quote to delivery

How to Order

  1. Send us your product dimensions and order volume
  2. Select material, flute type, and finish
  3. Approve a free digital proof
  4. Receive flat-packed cartons ready to assemble

Frequently Asked Questions

How is this different from flat pack packing boxes?
This style is for retail and product packaging, while flat pack packing boxes are built for household moving and storage of belongings.

Is this the same as a shipping box?
Not exactly; it is a general product box, while our flat pack shipping boxes are optimized specifically for parcel carrier fulfillment.

What is the minimum order quantity?
MOQs stay low for new brands and scale down in price as order volume increases.

Can I get custom sizes for unusual products?
Yes, every carton is cut to your exact dimensions so we can match nearly any product shape.

What printing options are available?
From one-color branding to full-color offset with matte, gloss, or spot UV finishes.

How fast can I receive my order?
Standard production ships within one to two weeks of proof approval, with rush service available.

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