Flat Pack Shipping Boxes
Great
366 reviews on
Trustpilot
Custom flat pack shipping boxes built for high-volume e-commerce fulfillment, shipped flat to save warehouse space.
$0.74
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Flat pack shipping boxes let e-commerce brands stock high-volume fulfillment cartons without burning warehouse space, arriving unfolded so pallets take a fraction of the room until orders start going out the door. Crat Packaging builds these corrugated shippers to your exact product dimensions, printed with your brand, sized for daily bulk order fulfillment.
Flat Pack Shipping Boxes Specifications
| Box Style | Flat-pack corrugated shipper, RSC or self-locking base |
|---|---|
| Material | B-flute, double-wall, or high-strength corrugated |
| Assembly | Tool-free fold-and-lock construction |
| Best For | E-commerce fulfillment centers, high-volume daily shipping |
| Print Options | Full-color offset with logo and interior unboxing branding |
| Order Volume/MOQ | Volume pricing tiers built for daily fulfillment |
| Shipping | Ships flat nationwide, freight discounts on pallets |
Why Fulfillment Teams Choose This Format
A warehouse packing thousands of daily orders cannot afford to store pre-built boxes; the footprint alone would crowd out pick-and-pack space. Because these ship flat, a fulfillment center stocks weeks of inventory on a single pallet rack, keeping stations close to product without sacrificing floor space. E-commerce brands, 3PLs, subscription operations, and warehouse teams all rely on this format for daily order volume.
Eco-Friendly Shipping Packaging
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, and a shipping box is often the first physical touchpoint with a brand. Crat Packaging offers recyclable, FSC-certified corrugated stock with soy-based inks at no premium.
Sizing and Print Options
Sizes range from small parcel shippers to bulk multi-item cartons, cut to your dimensions to minimize void fill and dimensional-weight charges. Add full-color exterior branding and interior unboxing graphics for a memorable delivery.
Comparing Flat Pack Styles
This format is built for bulk parcel fulfillment rather than postal-rate compliance or office mail. For strict flat-rate sizing, see flat pack postal boxes; for office mailrooms, see flat pack mailing boxes. Businesses can also browse proven styles like custom shipping boxes or affordable shipping boxes.
Why Order From Crat Packaging
- Custom die-lines cut to your exact product dimensions
- Volume pricing tiers built for daily fulfillment
- Recyclable, FSC-certified corrugated board
- Fast production and nationwide freight shipping
- Free digital proof before printing
- Dedicated account support from quote to delivery
How to Order
- Send us your product dimensions and daily order volume
- Choose flute strength, print colors, and finish
- Approve a free digital proof
- Receive flat-packed cartons ready for the fulfillment line
Frequently Asked Questions
How is this different from flat pack postal boxes?
This style is built for bulk parcel fulfillment at any size, while flat pack postal boxes are cut specifically to USPS flat-rate brackets.
Can these handle high daily order volume?
Yes, this format is designed around fulfillment-center throughput with volume-based pricing tiers.
What is the minimum order quantity?
MOQs scale with your fulfillment volume, with better per-unit pricing at higher tiers.
Can I reduce dimensional-weight shipping costs?
Yes, custom die-lines cut to your product size minimize void fill and excess box volume.
Can I brand the inside of the box?
Yes, interior unboxing graphics are available alongside exterior branding.
How fast is production?
Standard runs ship within one to two weeks of proof approval, with rush options for urgent restocks.
Shop with Confidence
Related products
10 Popcorn Boxes
$0.5510 Pie Boxes
$0.5510 Inch Pie Boxes
$0.55
