UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
The flat pouch bag is a lightweight, three-side-seal package that lays flat on a shelf or in a shipping carton, giving brands an economical alternative to rigid boxes for coffee, snacks, cosmetics, and countless other products. Crat Packaging manufactures these pouches to your dimensions in custom-printed film, built to protect contents while keeping shipping weight and storage space to a minimum.
Flat Pouch Bag Specifications
| Box Style | Three-side-seal or center-seal flat pouch |
|---|---|
| Material | Laminated film, kraft paper, or foil barrier layers |
| Assembly | Pre-formed, ready to fill at your facility |
| Best For | Coffee, snacks, cosmetics, powders, small retail goods |
| Print Options | Full-color rotogravure or digital printing, matte or gloss finish |
| Order Volume/MOQ | Low minimums for startups, tiered bulk pricing |
| Shipping | Ships flat nationwide, lightweight to reduce freight cost |
Why Brands Choose This Format
This pouch weighs a fraction of a rigid box or jar, cutting both material and freight costs while still giving a product a shelf-ready, branded presentation. Because pouches ship and store flat before filling, a brand holds months of packaging inventory in a small footprint, filling on demand as runs require. Coffee roasters, snack brands, cosmetics companies, supplement makers, and specialty retailers all rely on this format.
Eco-Friendly Pouch Packaging
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and compostable film options alongside standard laminates, so brands can match sustainability goals to budget.
Sizing and Print Options
Sizes run from single-serve sample pouches to multi-pound bulk bags, cut to your product volume. Choose matte, gloss, or soft-touch finishes with full-color branding, clear windows, and barrier layers for freshness.
Comparing Flat Pouch Styles
This is our general flat pouch, built as a flexible base format for many products. For a resealable closure, see flat pouch with zipper. For retail-branding and shelf presentation, see flat pouch packaging. For bulk wholesale terminology and pricing, see flat pouches. You can also browse custom flat pouches or flat bottom pouches.
Why Order From Crat Packaging
- Custom dimensions cut to your product volume
- Low minimum order quantities for startups
- Recyclable and compostable film options
- Fast production and nationwide freight shipping
- Free digital proof before printing
- Dedicated account support from quote to delivery
How to Order
- Send us your product volume and fill weight
- Choose film type, barrier layer, and finish
- Approve a free digital proof
- Receive flat pouches ready for your filling line
Frequently Asked Questions
What products work best in a flat pouch bag?
Coffee, snacks, powders, cosmetics, and other lightweight products that need a barrier but not rigid structure.
How is this different from flat pouch packaging?
This is our general flexible pouch base format, while flat pouch packaging focuses on retail-branding features like label space and shelf presentation.
Can I add a resealable closure?
Yes, see our flat pouch with zipper option for a resealable version.
What is the minimum order quantity?
MOQs stay low for new brands and scale down in price as order volume increases.
Can I get eco-friendly film options?
Yes, recyclable and compostable film options are available alongside standard laminates.
How fast can I get an order?
Standard runs ship within one to two weeks of proof approval, with rush options available.






