Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Folding Letterhead Boxes

Folding letterhead boxes protect and present printed stationery, letterhead sets, and corporate paper goods in a flat-shipped carton that folds together on delivery. Crat Packaging builds these boxes to fit standard letterhead and A4 dimensions, with print finishing that matches your corporate branding.

Folding Letterhead Boxes Specifications

Box Style Tuck end and lid-and-base folding styles for flat stationery
Material SBS paperboard or rigid-feel heavy kraft, 16pt-24pt
Assembly Ships flat; folds and locks by hand in minutes
Best For Letterhead sets, corporate stationery, printed paper goods
Print Options Full-color CMYK, foil stamping, embossing, matte lamination
Order Volume/MOQ Custom runs from as low as 100 units
Shipping Flat-packed for low freight cost nationwide

Built to Protect Flat Paper Goods

Letterhead and stationery need a rigid, flat interior that keeps sheets from bending or creasing in transit. We size each box precisely to standard letterhead and A4 dimensions, with interior clearance that holds a full stationery set without excess movement inside the box.

Who Orders This Format

Print shops, corporate offices, law firms, and stationery brands order these boxes for finished letterhead sets, presentation folders, and premium paper products sold as complete kits. Many buyers pair this box with matching envelope or notecard packaging for a coordinated corporate identity.

Corporate Branding on Every Box

Because this box is often a company’s first physical touchpoint with a client, we offer foil stamping and embossing for logos, along with matte lamination for a premium finish that matches high-end letterhead paper stock.

Eco-Friendly Stationery Packaging

A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice. Our recyclable, FSC-certified paperboard lets corporate buyers pair sustainable packaging with premium print stationery.

Related Folding Box Formats

For general folding-carton construction and other formats, see our Folding Boxes page.

Why Order From Crat Packaging

  • Precision sizing for standard letterhead and A4 dimensions
  • Foil stamping and embossing for corporate branding
  • Low minimums for small corporate and print-shop orders
  • U.S.-based production for faster turnaround
  • Recyclable, FSC-certified board stock available
  • Free samples before your full production run

How to Order

  1. Share your letterhead dimensions and target quantity
  2. Approve a free digital proof and structural dieline
  3. Review a physical sample before full production
  4. We print, finish, and ship flat-packed boxes to you

Frequently Asked Questions

What sizes do you offer for letterhead boxes?

We size boxes to standard letterhead and A4 dimensions, with custom sizing available on request.

Can I add foil stamping for my logo?

Yes, foil stamping and embossing are standard finishing options for corporate branding.

Are these boxes rigid enough to prevent bending?

Yes, we use heavier board stock designed to keep flat stationery from creasing in transit.

What is the minimum order quantity?

Custom runs start at low minimums, practical for small corporate orders and print-shop reorders alike.

Can this packaging be recycled?

Yes, standard paperboard is curbside recyclable, with FSC-certified options available.

How long does production take?

Turnaround runs from design approval to shipment, with rush options available for tight deadlines.

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