UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Folding letterhead boxes protect and present printed stationery, letterhead sets, and corporate paper goods in a flat-shipped carton that folds together on delivery. Crat Packaging builds these boxes to fit standard letterhead and A4 dimensions, with print finishing that matches your corporate branding.
Folding Letterhead Boxes Specifications
| Box Style | Tuck end and lid-and-base folding styles for flat stationery |
|---|---|
| Material | SBS paperboard or rigid-feel heavy kraft, 16pt-24pt |
| Assembly | Ships flat; folds and locks by hand in minutes |
| Best For | Letterhead sets, corporate stationery, printed paper goods |
| Print Options | Full-color CMYK, foil stamping, embossing, matte lamination |
| Order Volume/MOQ | Custom runs from as low as 100 units |
| Shipping | Flat-packed for low freight cost nationwide |
Built to Protect Flat Paper Goods
Letterhead and stationery need a rigid, flat interior that keeps sheets from bending or creasing in transit. We size each box precisely to standard letterhead and A4 dimensions, with interior clearance that holds a full stationery set without excess movement inside the box.
Who Orders This Format
Print shops, corporate offices, law firms, and stationery brands order these boxes for finished letterhead sets, presentation folders, and premium paper products sold as complete kits. Many buyers pair this box with matching envelope or notecard packaging for a coordinated corporate identity.
Corporate Branding on Every Box
Because this box is often a company’s first physical touchpoint with a client, we offer foil stamping and embossing for logos, along with matte lamination for a premium finish that matches high-end letterhead paper stock.
Eco-Friendly Stationery Packaging
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice. Our recyclable, FSC-certified paperboard lets corporate buyers pair sustainable packaging with premium print stationery.
Related Folding Box Formats
For general folding-carton construction and other formats, see our Folding Boxes page.
Why Order From Crat Packaging
- Precision sizing for standard letterhead and A4 dimensions
- Foil stamping and embossing for corporate branding
- Low minimums for small corporate and print-shop orders
- U.S.-based production for faster turnaround
- Recyclable, FSC-certified board stock available
- Free samples before your full production run
How to Order
- Share your letterhead dimensions and target quantity
- Approve a free digital proof and structural dieline
- Review a physical sample before full production
- We print, finish, and ship flat-packed boxes to you
Frequently Asked Questions
What sizes do you offer for letterhead boxes?
We size boxes to standard letterhead and A4 dimensions, with custom sizing available on request.
Can I add foil stamping for my logo?
Yes, foil stamping and embossing are standard finishing options for corporate branding.
Are these boxes rigid enough to prevent bending?
Yes, we use heavier board stock designed to keep flat stationery from creasing in transit.
What is the minimum order quantity?
Custom runs start at low minimums, practical for small corporate orders and print-shop reorders alike.
Can this packaging be recycled?
Yes, standard paperboard is curbside recyclable, with FSC-certified options available.
How long does production take?
Turnaround runs from design approval to shipment, with rush options available for tight deadlines.
Shop with Confidence






