Halloween Mailer Boxes
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Custom Halloween mailer boxes: self-locking, tape-free corrugated mailers with festive printing for fast, secure seasonal shipping.
$0.95
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom Halloween mailer boxes give online sellers a self-locking, tape-free shipping box that turns every doorstep delivery into a seasonal unboxing moment. Made from sturdy corrugated stock and printed with festive branding, these mailers protect products in transit while giving customers a fun first impression the moment the box arrives.
Halloween Mailer Boxes Specifications
| Box Style | Self-locking flip-top mailer with tuck flaps |
|---|---|
| Material | E-flute or B-flute corrugated cardboard, kraft or white |
| Assembly | Pre-scored, tape-free fold-and-lock construction |
| Best For | E-commerce apparel, gifts, cosmetics, small seasonal goods |
| Print Options | Offset or digital, 1 to 6 colors, spot UV, foil accents |
| Order Volume/MOQ | Low minimums for small shops, scalable for high-volume shippers |
| Shipping | Flat-packed for storage, quick nationwide turnaround |
Built for the Seasonal Shipping Rush
October is one of the busiest shipping windows for costume shops, candy brands, and gift sellers. A plain brown box builds no excitement, but a mailer printed with bats or pumpkins signals the season before the lid opens. The self-locking design lets staff fold and ship orders fast without reaching for tape guns when volume spikes.
Who Buys This Format
Shopify and Etsy sellers, subscription box companies, boutique costume shops, and candy brands rely on this format to keep seasonal drops on-brand. Since the box doubles as its own shipping container, there is no separate outer carton, trimming material cost and packing time during a busy season.
Sustainable Packaging for Seasonal Sellers
Shoppers expect brands to back seasonal fun with real sustainability. Recent research from McKinsey found that over 60% of U.S. consumers pick green packaging when they have the choice, and recyclable mailers help brands meet that expectation without slowing fulfillment. We print with soy-based inks on FSC-certified board.
Print and Finish Options
Every mailer can be customized with your logo, seasonal graphics, and brand colors using offset or digital printing, plus matte or gloss lamination, spot UV highlights, and foil stamping for shelf-worthy polish.
Structural Strength and Sizing
Flute weight is matched to product weight, so a lightweight scarf uses a lighter flute than ceramics or glass. Dimensions are built around your specific product lineup so nothing shifts loose in transit, and the double-locking flap keeps contents secure through carrier handling without tape or glue.
Branding Beyond the Box
Interior printing and thank-you card inserts can be coordinated with the exterior theme, giving customers a cohesive unboxing experience that encourages repeat purchases during the seasonal window.
Why Order From Crat Packaging
- Custom sizing and die lines matched to your products
- Low minimums suited to small and mid-size sellers
- FSC-certified, recyclable corrugated stock
- In-house design support for Halloween artwork
- Fast turnaround for October deadlines
- Free digital proofs before printing
How to Order
- Share your product dimensions and order quantity with our team
- Choose your box material, flute, and finish options
- Approve a free digital proof of your artwork
- Confirm the order and we handle production and delivery
Frequently Asked Questions
Do these boxes need tape? No, the self-locking flap holds securely without tape or glue.
Can I get a custom size? Yes, every mailer uses a custom die line sized to your items.
What is the minimum order quantity? Minimums are kept low for small and seasonal sellers.
Are these boxes recyclable? Yes, made from FSC-certified corrugated board.
How fast can I get boxes before Halloween? We prioritize seasonal orders with expedited production.
Can you print full-color artwork? Yes, offset and digital printing support full-color designs, foil, and spot UV.
Shop with Confidence
