Headphone Boxes
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Custom headphone boxes with foam or molded inserts for earbuds, over-ear, and gaming headphone brands.
$0.55
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Custom headphone boxes protect delicate audio electronics with foam or molded inserts while giving brands a premium unboxing moment that matches the price point of the product inside. From budget earbuds to high-end over-ear models, packaging is built around the exact product shape to prevent shifting, scratching, or crushing in transit.
Headphone Boxes Specifications
| Box Style | Rigid box, folding carton, or two-piece box with insert |
|---|---|
| Material | Rigid chipboard, SBS paperboard, or corrugated for shipping |
| Assembly | Rigid set-up or fold-and-lock construction with foam tray |
| Best For | Earbuds, over-ear, gaming, and wireless headphone brands |
| Print Options | Full-color printing, foil stamping, spot UV, matte or soft-touch |
| Order Volume/MOQ | Low minimums for startups, scalable for established brands |
| Shipping | Flat-packed or pre-assembled, protective outer carton available |
Packaging Built Around the Product Shape
Headphones are irregularly shaped and often fragile at the hinge points, earcups, or cable connections, so generic boxes rarely protect them well. A custom-fit foam or molded pulp insert holds the product firmly in place, preventing the internal shifting that causes scuffs, dents, or hinge damage during shipping and handling.
Who Orders Custom Headphone Boxes
Audio electronics startups, established headphone brands, private-label sellers, and corporate gift programs all rely on custom packaging to protect product and reinforce brand identity at the moment of purchase. A well-built box also reduces return rates tied to shipping damage.
Sustainable Electronics Packaging
Recent research from McKinsey found that over 60% of U.S. consumers pick green packaging when they have the choice, and electronics brands are moving away from plastic clamshells toward recyclable paperboard and molded pulp inserts that still protect the product without the environmental cost.
Print and Finish Options
Full-color branding, foil-stamped logos, spot UV accents, and matte or soft-touch lamination all give the box a premium retail feel. Interior printing on the insert or lid can reinforce brand messaging at the exact moment the customer opens the box.
Insert and Protection Options
Foam inserts, molded pulp trays, and die-cut cardboard dividers are all available depending on product shape and budget, with each option engineered to keep the headphones from moving during transit.
Sizing for Any Headphone Style
From compact earbud cases to full-size over-ear models, dimensions and insert cutouts are built around your exact product specs so nothing rattles loose inside the box.
Why Order From Crat Packaging
- Custom-fit inserts that protect delicate hinges and earcups
- Premium print finishes matching your product price point
- FSC-certified, recyclable materials available
- Low minimums suited to startups and small brands
- Fast production turnaround
- Free digital proof before your order goes to print
How to Order
- Share your headphone dimensions, shape, and order quantity
- Choose box style, insert type, and print finish
- Approve your free digital proof
- We produce and ship on your timeline
Frequently Asked Questions
Can the box fit earbuds and over-ear headphones equally well? Yes, inserts are custom-fit to whatever product shape you supply.
Do you offer foam or molded pulp inserts? Yes, both options are available depending on protection needs and budget.
Can I get premium finishes like foil or spot UV? Yes, these finishes are available on rigid and folding box styles.
Are these boxes recyclable? Yes, recyclable paperboard and pulp insert options are available.
What is the minimum order quantity? Minimums are kept low for startups and scale for established brands.
How fast is production turnaround? Turnaround depends on complexity, but we prioritize fast timelines for all orders.
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