Heat Seal Aluminum Foil Bags
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Heat Seal Aluminum Foil Bag deliver reliable freshness protection with a professional finish your customers will notice. Choose your size, thickness, and printing options with no minimum hassle. Request a free sample and see the quality for yourself!
$0.31
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Heat seal aluminum foil bags deliver a full moisture, light, and oxygen barrier for products that need long shelf life and airtight protection. The foil laminate seals cleanly under heat sealing equipment for a tamper-evident, leak-proof closure. Crat Packaging manufactures these bags from scratch at our own US facility, with low MOQs, free design support, and fast turnaround for food, chemical, and industrial brands.
Key Features
- Full aluminum foil barrier — blocks light, oxygen, and moisture for maximum shelf life.
- Clean heat-seal closure — seals reliably on standard impulse and continuous heat sealers.
- Puncture- and tear-resistant laminate — multi-layer construction (foil/PET/PE) built for rough handling and shipping.
- Custom sizes and gussets — flat, side-gusset, or stand-up formats to match your product.
- Optional degassing valve and zipper — for coffee, freshly roasted goods, or resealable use.
- Full-color printing — CMYK or PMS graphics printed directly on the foil laminate.
- Free setup, plates, and dies — no tooling charges regardless of order size.
- Low MOQ — orders start at 100 units.
Specifications
| Attribute | Options |
|---|---|
| Bag Style | Flat pouch, side-gusset pouch, stand-up pouch |
| Dimensions | Custom sizes from small sample bags to bulk 5-gallon formats |
| Material | Foil / PET / PE laminate (mylar-foil composite) |
| Thickness | 3 mil–10 mil |
| Printing | Full-color CMYK, Pantone (PMS) matching, digital or rotogravure |
| Finishing | Matte or gloss finish, spot printing |
| Add-ons | Degassing valve, resealable zipper, tear notch, hang hole |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days standard; 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes & Formats
From single-serve pouches to 5-gallon long-term storage bags, we die-cut and seal to the exact dimensions your product needs.
Materials & Thickness
Our foil laminate is built in 3–10 mil thicknesses, balancing barrier strength against flexibility and cost for your specific product.
Printing & Finishes
Brand artwork prints in full CMYK or Pantone-matched color directly onto the metallic foil surface for a bold, shelf-ready look.
Add-Ons
Add a one-way degassing valve for freshly roasted or fermenting products, a resealable zipper for repeat use, or a tear notch for easy opening.
Industries & Use Cases
Heat seal aluminum foil bags are used by food brands, coffee roasters, emergency and long-term food storage suppliers, CBD companies, nutraceutical brands, and industrial or chemical packagers who need a full barrier seal.
How to Order
- Request a free quote with your bag size, material thickness, and artwork.
- Our team provides free structural and print-ready proofs.
- Approve the proof before production begins.
- Bags are produced at our US facility — 10–15 business days standard, 8 days expedited.
- Your order ships direct to your warehouse or fulfillment center.
Why Wholesale Buyers Choose Crat Packaging
We make every heat seal aluminum foil bag at our own US production facility — nothing is outsourced. There are no setup, plate, or die charges, design support is free, and orders start at just 100 units. Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing.
Frequently Asked Questions
What makes these bags different from standard mylar bags?
Heat seal aluminum foil bags use a foil-laminate core for a complete light, oxygen, and moisture barrier, while sealing cleanly on standard heat-sealing equipment for a tamper-evident close.
What’s the minimum order quantity?
Our MOQ is 100 units, so smaller brands can order custom-printed foil bags without a large upfront commitment.
Can I get a degassing valve added?
Yes, a one-way degassing valve is available for coffee, cacao, or other products that release gas after packaging.
What sizes are available?
We produce custom sizes from small sample pouches up to bulk 5-gallon storage formats.
How long does production take?
Standard turnaround is 10–15 business days after proof approval, with 8-business-day expedited production available.
Is there a charge for die-cut tooling?
No. Plate and die-cut charges are free on every order, regardless of quantity.
Ready to package your product with a full barrier foil seal? Get a free quote from Crat Packaging today.
