UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
High tolerance mylar bags from Crat Packaging hold tight seal and dimensional accuracy for precision-fill applications, giving brands consistent bag-to-bag sizing for automated filling lines with no minimum order.
High Tolerance Mylar Bags Specifications
| Box Style | Flat pouch, stand-up pouch, or three-side seal bag |
|---|---|
| Material | Multi-layer foil mylar, 3.5mil-7mil thickness |
| Assembly | Flat-shipped, precision-cut for consistent fill accuracy |
| Best For | Automated filling lines and precision-weight products |
| Print Options | Full-color rotogravure or digital printing, matte or gloss |
| Order Volume/MOQ | No minimum order quantity required |
| Shipping | Ships nationwide from US production facilities |
What “High Tolerance” Means for Mylar Bags
High tolerance refers to tight, consistent dimensional accuracy from bag to bag, which matters most when bags run through automated filling and sealing equipment that depends on precise, repeatable sizing to avoid jams or seal failures.
Common Uses
These bags suit precision-weight food products, pharmaceutical and supplement packaging, cannabis and hemp products, and any application where automated fill lines require consistent bag dimensions run after run.
Who Orders High Tolerance Mylar Bags
Co-packers running automated fill lines, supplement and pharmaceutical manufacturers, and cannabis brands with compliance-driven fill accuracy requirements all depend on tight dimensional tolerance to keep production running smoothly.
Eco-Friendly Considerations
A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, and while foil mylar is a barrier material, recyclable-stream and thinner-gauge options are available where the application allows for it.
Barrier and Seal Options
Multi-layer foil construction provides moisture, oxygen, and light barrier protection, with tear notches, resealable zippers, and precision heat-seal edges all available to match your automated line’s specifications.
Why Order From Crat Packaging
- Tight dimensional tolerance built for automated fill lines
- No minimum order quantity for testing a new SKU
- Consistent seal strength across every production run
- Free digital proof before production begins
- US-based production with dependable lead times
- In-house support for fill-line compatibility questions
How to Order
- Share your bag dimensions and fill-line specifications with our team
- Upload your artwork, or request free design help
- Approve a free digital proof before production begins
- Receive finished bags, precision-cut and ready to fill
Frequently Asked Questions
What does “high tolerance” mean for these bags?
It means tight, consistent dimensional accuracy from bag to bag, which matters for automated filling equipment.
Is there a minimum order quantity?
No, Crat Packaging has no minimum order requirement.
Can these bags run on automated fill lines?
Yes, our precision-cut tolerance is built specifically for automated filling and sealing equipment.
What thickness options are available?
3.5mil to 7mil multi-layer foil mylar, depending on your barrier needs.
Can I add a resealable zipper?
Yes, resealable zippers and tear notches are both available options.
How long does production take?
Standard turnaround is 8-12 business days after proof approval, with rush options available.



