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High Tolerance Mylar Bags

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Precision-cut high tolerance mylar bags built for automated filling lines. No minimum order, free proofs, fast US production.

$0.33

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
MaterialFood-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar
FinishMatte, Glossy & Metallic Finish
FeaturesHeat Sealing, Resealable Zipper, Tear Notch, Hang Hole
Custom OptionsClear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About High Tolerance Mylar Bags

High tolerance mylar bags from Crat Packaging hold tight seal and dimensional accuracy for precision-fill applications, giving brands consistent bag-to-bag sizing for automated filling lines with no minimum order.

High Tolerance Mylar Bags Specifications

Box Style Flat pouch, stand-up pouch, or three-side seal bag
Material Multi-layer foil mylar, 3.5mil-7mil thickness
Assembly Flat-shipped, precision-cut for consistent fill accuracy
Best For Automated filling lines and precision-weight products
Print Options Full-color rotogravure or digital printing, matte or gloss
Order Volume/MOQ No minimum order quantity required
Shipping Ships nationwide from US production facilities

What “High Tolerance” Means for Mylar Bags

High tolerance refers to tight, consistent dimensional accuracy from bag to bag, which matters most when bags run through automated filling and sealing equipment that depends on precise, repeatable sizing to avoid jams or seal failures.

Common Uses

These bags suit precision-weight food products, pharmaceutical and supplement packaging, cannabis and hemp products, and any application where automated fill lines require consistent bag dimensions run after run.

Who Orders High Tolerance Mylar Bags

Co-packers running automated fill lines, supplement and pharmaceutical manufacturers, and cannabis brands with compliance-driven fill accuracy requirements all depend on tight dimensional tolerance to keep production running smoothly.

Eco-Friendly Considerations

A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, and while foil mylar is a barrier material, recyclable-stream and thinner-gauge options are available where the application allows for it.

Barrier and Seal Options

Multi-layer foil construction provides moisture, oxygen, and light barrier protection, with tear notches, resealable zippers, and precision heat-seal edges all available to match your automated line’s specifications.

Why Order From Crat Packaging

  • Tight dimensional tolerance built for automated fill lines
  • No minimum order quantity for testing a new SKU
  • Consistent seal strength across every production run
  • Free digital proof before production begins
  • US-based production with dependable lead times
  • In-house support for fill-line compatibility questions

How to Order

  1. Share your bag dimensions and fill-line specifications with our team
  2. Upload your artwork, or request free design help
  3. Approve a free digital proof before production begins
  4. Receive finished bags, precision-cut and ready to fill

Frequently Asked Questions

What does “high tolerance” mean for these bags?
It means tight, consistent dimensional accuracy from bag to bag, which matters for automated filling equipment.

Is there a minimum order quantity?
No, Crat Packaging has no minimum order requirement.

Can these bags run on automated fill lines?
Yes, our precision-cut tolerance is built specifically for automated filling and sealing equipment.

What thickness options are available?
3.5mil to 7mil multi-layer foil mylar, depending on your barrier needs.

Can I add a resealable zipper?
Yes, resealable zippers and tear notches are both available options.

How long does production take?
Standard turnaround is 8-12 business days after proof approval, with rush options available.

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High tolerance mylar bags for automated filling
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