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Holiday Mailer Boxes

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Custom Holiday Mailer Boxes for e-commerce and subscription shipments — festive full-color printing, low MOQs, and fast U.S. production from Crat Packaging.

$0.73

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Holiday Mailer Boxes

Custom Holiday Mailer Boxes from Crat Packaging turn every direct-to-customer shipment into an unboxing moment that feels like a gift, not just a delivery. Built for e-commerce brands shipping seasonal orders, these mailer boxes combine shipping-grade strength with a festive printed exterior.

Holiday Mailer Boxes Specifications

Box Style Tuck-top, roll-end, or two-piece mailer
Material Corrugated cardboard or rigid kraft board
Assembly Ships flat, pre-glued, tool-free setup
Best For E-commerce orders, subscription boxes, seasonal gift shipments
Print Options Full color exterior and interior, foil stamping, matte finish
Order Volume/MOQ Low minimums for seasonal runs, bulk pricing available
Shipping Nationwide U.S. shipping with holiday rush options

What These Boxes Are Used For

These mailers ship direct-to-customer orders during the holiday season: apparel, gift sets, subscription crates, and seasonal product drops. A festive exterior print turns a plain shipping carton into part of the gift-opening experience.

Who Orders Seasonal Mailer Packaging

E-commerce brands, subscription box companies, and retailers running holiday promotions all order custom mailers so every package that arrives on a customer’s porch reinforces the brand and the season.

Eco-Friendly Options

Recycled corrugated and FSC-certified kraft board are available on every order. A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, which matters for holiday shoppers weighing extra waste from gift shipments.

Interior and Exterior Print Options

Full-color holiday graphics on the exterior, a printed interior flap or lid, metallic foil accents, and matte or gloss lamination all help a mailer feel like a considered gift rather than a warehouse box.

Structural Options for Shipping

Double-wall corrugated construction adds crush resistance for heavier seasonal orders, while single-wall kraft board keeps costs down for lighter apparel or accessory shipments.

Sizing for Seasonal Orders

Crat Packaging builds each mailer to your exact product dimensions so holiday orders ship snugly without excess void fill, cutting both material cost and shipping weight.

Why Order From Crat Packaging

  • Custom sizing built around your exact product and order volume
  • Low minimum order quantities for seasonal production runs
  • Free design support and digital proofs before printing
  • Fast U.S. production with holiday rush shipping options
  • Recycled and FSC-certified material options
  • Interior printing available for a branded unboxing moment

How to Order

  1. Send your product dimensions and order volume for a free quote
  2. Approve a free digital proof of your holiday design
  3. We print and produce your order in our U.S. facility
  4. Finished mailers ship straight to your warehouse or fulfillment center

Frequently Asked Questions

How early should I order for the holiday shipping season?
Ordering several weeks ahead of peak season gives enough lead time for production and shipping before order volume spikes.

Can the mailer be branded on the inside too?
Yes, a printed interior lid or flap is available so customers see a branded surprise the moment they open the box.

Do you also make packaging for treats shipped inside the mailer, like holiday candy boxes?
Yes, our holiday candy boxes fit neatly inside a mailer for gift-set shipments combining multiple items.

What is the minimum order quantity?
Low minimums make it practical to order a seasonal mailer run even for a single holiday campaign.

Will the mailer protect fragile seasonal items?
Double-wall corrugated construction and custom-fit sizing reduce shifting for fragile ornaments, glassware, or gift sets.

How long does production take?
Standard runs take a few business days after proof approval, with rush options available for peak season deadlines.

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