Individual Mailer Boxes
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Individual mailer boxes sized for one product per shipment, saving on freight and dimensional weight costs.
$0.92
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Individual mailer boxes ship a single product safely and affordably, giving e-commerce brands and small businesses a sturdy corrugated box sized for one item per shipment. Built for the mailbox and the doorstep alike, these boxes protect one product without the excess space and dimensional-weight cost of an oversized carton.
Individual Mailer Boxes Specifications
| Box Style | One-piece tuck-top or lid-and-base mailer |
|---|---|
| Material | E-flute or B-flute corrugated, white or kraft exterior |
| Assembly | Flat-shipped, tool-free fold-and-tuck assembly |
| Best For | Single-item e-commerce shipments, subscription add-ons, sample sends |
| Print Options | Full-color CMYK exterior and interior printing available |
| Order Volume/MOQ | Starting at 100 units, no minimum on standard dielines |
| Shipping | Flat-packed for low freight cost, ships nationwide from US plants |
Who Buys Individual Mailer Boxes
Direct-to-consumer brands, Etsy and Amazon sellers, subscription box companies, and small retailers all use individual mailer boxes to ship one product at a time without paying for extra void fill or an oversized carton.
Right-Sized Shipping Saves Money
A box built for a single item minimizes dimensional weight charges from carriers, which lowers your per-shipment cost compared to reusing a generic, oversized box.
Everyday Use Cases
Common uses include single-product e-commerce fulfillment, subscription box inserts, sample and press-kit mailers, and direct-to-consumer brand launches that need a memorable unboxing in a compact format.
Eco-Friendly Shipping Options
Recycled corrugated and curbside-recyclable kraft finishes are available for brands building a sustainable shipping program. A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice, making eco-friendly mailers a brand differentiator.
Branding and Unboxing
Full interior and exterior printing turns a simple shipping box into a branded unboxing moment, with tissue paper, inserts, and custom tape available as add-ons.
Why Order From Crat Packaging
- US-based manufacturing with fast turnaround
- No minimum order on standard dielines
- Free design proof before production
- Crush-resistant corrugated construction
- In-house printing for consistent branding
- Dedicated account support from quote to delivery
How to Order
- Submit product dimensions and artwork or request a design consult
- Review a digital proof and approve final specs
- Confirm quantity and production timeline
- Receive flat-packed boxes ready for quick assembly
Frequently Asked Questions
What is the minimum order for individual mailer boxes?
There is no fixed minimum on custom dielines, though most orders start around 100 units.
Can these boxes be printed inside and out?
Yes, full interior and exterior branding is available.
Are these boxes strong enough for shipping?
Yes, E-flute and B-flute corrugated stock is built to survive carrier handling.
Do you offer eco-friendly materials?
Yes, recycled corrugated and kraft finishes are available at the same customization level.
Can I size a box for a specific product?
Yes, custom dielines are built to your exact product dimensions.
How fast can I get a proof?
Digital proofs are typically ready within 24-48 hours of receiving your artwork.
See also our Small Mailer Boxes, Best Mailer Boxes, and Sample Mailer Boxes for related shipping formats.
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