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Kraft Mailer Boxes

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Kraft Mailer Boxes that double as a branded unboxing moment for e-commerce shipping — recyclable, self-locking, no tape needed.

$0.97

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Kraft Mailer Boxes

Kraft Mailer Boxes give e-commerce brands a self-contained, ship-in-the-same-box container that doubles as a branded unboxing moment the second a customer opens their front door. No outer shipping carton is needed — the mailer itself is the shipping box, printed inside and out with your brand.

Kraft Mailer Box Specifications

Box Style Self-locking tuck-top mailer, one-piece construction
Material Kraft paperboard or single-wall corrugate, 200-350lb
Assembly Flat-shipped, folds and locks by hand, no tape needed
Best For E-commerce, subscription boxes, direct-to-consumer brands
Print Options Exterior and interior printing, full-color or single-color
Order Volume/MOQ 100 units minimum, discounts at 500+
Shipping Flat-packed, 8-10 business days

Built for Direct-to-Consumer Shipping

A Kraft Mailer Box replaces the plain brown shipping carton with a container that’s part of the brand experience from the moment it arrives. Since the mailer ships as-is with no additional box, brands save on packaging materials while delivering a more memorable first impression.

Branding for the Unboxing Moment

Printing the interior lid with a thank-you message, discount code, or brand pattern turns a routine delivery into a shareable moment. Exterior printing keeps the shipping label area clean while still carrying full brand color and logo.

Who Buys This Format

Direct-to-consumer apparel, beauty, and subscription box brands rely on kraft mailer boxes to control the full unboxing experience without relying on a third-party carrier’s plain packaging. Small and mid-size online retailers especially favor the one-box shipping simplicity.

Eco-Friendly Packaging That Sells

A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. A recyclable kraft mailer, with no plastic mailer bag or bubble wrap needed, gives online brands an easy sustainability story to tell.

Print and Structural Options

Choose from tear-strip closures for easy opening, tuck-top locking flaps, or a two-piece lid-and-base for a more premium presentation. Interior printing, tissue paper inserts, and branded packing slips complete the experience.

Why Order From Crat Packaging

  • Free digital proof before production
  • No die-line fees on standard sizes
  • Fast U.S.-based manufacturing
  • Dedicated account rep for reorders
  • Recyclable, FSC-eligible kraft stock
  • Low minimum order quantities

How to Order

  1. Select a mailer size for your product
  2. Upload artwork or request free design help
  3. Approve your digital proof
  4. Receive your boxes in 8-10 business days

Frequently Asked Questions

Do I need an outer shipping box? No, kraft mailer boxes ship as-is with a shipping label applied directly.

Can I print the interior? Yes, interior printing is a popular add-on for unboxing branding.

Is tape required for closure? No, self-locking tabs hold the mailer shut without tape.

Are these recyclable? Yes, kraft mailers recycle through standard paper streams.

Do you offer bulk pricing? Yes, see our Kraft Mailer Boxes Bulk option.

What is the minimum order quantity? Orders start at 100 units with discounts at higher volumes.

See also Kraft Corrugated Mailer Boxes for heavier-duty needs, Custom Corrugated Mailer Boxes, and Custom Kraft Boxes.

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