UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Kraft Mailer Boxes give e-commerce brands a self-contained, ship-in-the-same-box container that doubles as a branded unboxing moment the second a customer opens their front door. No outer shipping carton is needed — the mailer itself is the shipping box, printed inside and out with your brand.
Kraft Mailer Box Specifications
| Box Style | Self-locking tuck-top mailer, one-piece construction |
|---|---|
| Material | Kraft paperboard or single-wall corrugate, 200-350lb |
| Assembly | Flat-shipped, folds and locks by hand, no tape needed |
| Best For | E-commerce, subscription boxes, direct-to-consumer brands |
| Print Options | Exterior and interior printing, full-color or single-color |
| Order Volume/MOQ | 100 units minimum, discounts at 500+ |
| Shipping | Flat-packed, 8-10 business days |
Built for Direct-to-Consumer Shipping
A Kraft Mailer Box replaces the plain brown shipping carton with a container that’s part of the brand experience from the moment it arrives. Since the mailer ships as-is with no additional box, brands save on packaging materials while delivering a more memorable first impression.
Branding for the Unboxing Moment
Printing the interior lid with a thank-you message, discount code, or brand pattern turns a routine delivery into a shareable moment. Exterior printing keeps the shipping label area clean while still carrying full brand color and logo.
Who Buys This Format
Direct-to-consumer apparel, beauty, and subscription box brands rely on kraft mailer boxes to control the full unboxing experience without relying on a third-party carrier’s plain packaging. Small and mid-size online retailers especially favor the one-box shipping simplicity.
Eco-Friendly Packaging That Sells
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. A recyclable kraft mailer, with no plastic mailer bag or bubble wrap needed, gives online brands an easy sustainability story to tell.
Print and Structural Options
Choose from tear-strip closures for easy opening, tuck-top locking flaps, or a two-piece lid-and-base for a more premium presentation. Interior printing, tissue paper inserts, and branded packing slips complete the experience.
Why Order From Crat Packaging
- Free digital proof before production
- No die-line fees on standard sizes
- Fast U.S.-based manufacturing
- Dedicated account rep for reorders
- Recyclable, FSC-eligible kraft stock
- Low minimum order quantities
How to Order
- Select a mailer size for your product
- Upload artwork or request free design help
- Approve your digital proof
- Receive your boxes in 8-10 business days
Frequently Asked Questions
Do I need an outer shipping box? No, kraft mailer boxes ship as-is with a shipping label applied directly.
Can I print the interior? Yes, interior printing is a popular add-on for unboxing branding.
Is tape required for closure? No, self-locking tabs hold the mailer shut without tape.
Are these recyclable? Yes, kraft mailers recycle through standard paper streams.
Do you offer bulk pricing? Yes, see our Kraft Mailer Boxes Bulk option.
What is the minimum order quantity? Orders start at 100 units with discounts at higher volumes.
See also Kraft Corrugated Mailer Boxes for heavier-duty needs, Custom Corrugated Mailer Boxes, and Custom Kraft Boxes.
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