UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Large Custom Boxes from Crat Packaging cover the full range of oversized packaging needs, built to your exact dimensions, structural style, and branding with no minimum order required.
Large Custom Boxes Specifications
| Box Style | Any style: tuck-top, mailer, rigid, gable, or custom die-line |
| Material | Corrugated cardboard, SBS paperboard, or rigid chipboard |
| Assembly | Flat-ship or pre-assembled, your choice |
| Best For | Any large product needing fully custom packaging |
| Print Options | Full-color printing, foil, embossing, spot UV, custom finishes |
| Order Volume/MOQ | No minimum order quantity required |
| Shipping | Free nationwide shipping across the USA |
Fully Custom From Size to Finish
Large Custom Boxes are built from a blank die-line up, meaning size, wall thickness, structural style, and every print detail are chosen to match a specific product rather than fitted into an off-the-shelf template.
One Partner for Every Large Packaging Need
Whether a business needs an oversized shipping carton, a large retail display box, or a bulky gift box, these boxes give a single ordering path with consistent quality across totally different structural styles.
Structural and Material Flexibility
Choose corrugated cardboard for shipping durability, SBS paperboard for retail presentation, or rigid chipboard for a premium unboxing experience, all available at large-format dimensions.
Who Orders Large Custom Boxes
Growing brands, manufacturers, and retailers with unusual or oversized product dimensions turn to these boxes when no standard catalog size fits their product.
Related Large Packaging Options
Explore more sizes and styles from Crat Packaging:
Eco-Friendly Materials
These boxes are produced on recyclable, FSC-sourced material by default: a 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice, and custom packaging programs increasingly build sustainability into the initial design brief rather than adding it later.
Why Order From Crat Packaging
- Fully custom die-lines built around your exact product
- Free design proofing before these boxes go to press
- No minimum order quantity required
- Free nationwide shipping across the USA
- Choice of corrugated, paperboard, or rigid material
- Dedicated account manager for ongoing custom programs
How to Order
- Share your product dimensions and packaging goals
- Review a free custom die-line and design proof
- Approve material, print finish, and quantity
- Production begins and ships free across the USA
Frequently Asked Questions
What counts as a large custom box?
Any oversized carton built to your exact specifications rather than a standard catalog size.
What materials can I choose from?
Corrugated cardboard, SBS paperboard, or rigid chipboard, depending on your use case.
Do you offer free proofs?
Yes, every large custom box order includes a free design proof before production.
Is there a minimum order?
No, there is no minimum order quantity.
Can I combine structural styles across SKUs?
Yes, these boxes can be designed as a coordinated family of styles for different products.
How long does production take?
Typical turnaround is 8-12 business days after proof approval.
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