Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Large Pillow Boxes

Large pillow boxes from Crat Packaging give apparel and gift brands a curved, cushion-shaped box that stands out on a shelf, built to order in the size and stock you need.

Large Pillow Boxes Specifications

Attribute Details
Box Style Curved pillow shape, tuck-style open ends
Material 16-24pt SBS, kraft, or rigid stock options
Assembly Flat-shipped, pops into shape in seconds
Best For Apparel, gifts, favors, retail add-ons
Print Options CMYK/Pantone, foil, spot UV, embossing
Order Volume/MOQ Low-MOQ custom runs, volume pricing at scale
Shipping Flat-pack cartons ship nationwide from US facilities

Who Buys This Style

Apparel labels, gift shops, subscription brands, and event planners choose this style when a standard rectangle box feels too plain. The rounded silhouette suits scarves, sleepwear, and oversized favors needing a softer presentation.

Retail and Gifting Uses

Retail teams use this box shape as a shelf-ready presentation format, while gifting brands use the same structure for seasonal bundles. The curved profile photographs well for unboxing content.

Custom Sizes and Stock Choices

Every order is cut to your exact dimensions, so the box fits oversized items without wasted void space. Choose kraft for a natural look or coated SBS for vibrant print, similar to our gift pillow boxes line.

Eco-Friendly Pillow Box Material

Sustainability keeps climbing the priority list: a 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers FSC-certified, recyclable kraft and SBS stock for this packaging to meet that expectation.

Print and Finish Options

Full-color CMYK, Pantone spot colors, foil stamping, and spot UV are all available on this box style, letting your logo carry the unboxing moment.

Structural Add-Ons

Add a die-cut window or ribbon slot to any order, or pair with our ribbon handle version for a built-in carry feature.

Why Order From Crat Packaging

  • Direct US manufacturing with no middleman markup
  • Low minimum order quantities for new and small brands
  • In-house design support for dielines and print files
  • Fast turnaround on flat-packed custom orders
  • FSC-certified, recyclable substrate options
  • Dedicated account manager from quote to delivery

How to Order

  1. Request a free quote with your size, stock, and print specs
  2. Approve a digital proof or physical sample
  3. Confirm order volume and production timeline
  4. Receive flat-packed boxes ready for quick assembly

Frequently Asked Questions

What sizes do large pillow boxes come in?

Crat Packaging cuts these boxes to your exact dimensions, typically 8 to 16 inches, to fit gifts or bulky retail items precisely.

Can I get this pillow box style with a custom logo?

Yes, every order supports full-color printing and foil stamping so your logo appears clearly on the finished box.

What is the minimum order for large pillow boxes?

Crat Packaging offers low minimum order quantities for this box style, making it accessible for startups as well as bulk retail buyers.

Are these boxes recyclable?

Most are made from recyclable kraft or SBS board, and FSC-certified stock is available on request.

How fast can this packaging ship?

Standard production runs ship within the timeline confirmed at quoting, with flat-pack boxes reducing shipping bulk and cost.

Do these boxes come flat-packed?

Yes, they arrive flat for storage efficiency and pop into their curved shape in seconds at assembly.

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