Lay Flat Pouches
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Lightweight lay flat pouches with a no-gusset, flat profile for samples, flat foods, and mailable products.
$0.52
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Lay flat pouches from Crat Packaging use a two-panel, no-gusset construction that lies flat on a shelf or in a mailer, giving brands a lightweight, low-profile format for products that don’t need to stand upright.
Lay Flat Pouches Specifications
| Attribute | Details |
|---|---|
| Box Style | Flat two-panel pouch, no gusset |
| Material | Multi-layer laminate with barrier film |
| Assembly | Pre-formed pouch, ready to fill |
| Best For | Sample sachets, flat foods, mailable products |
| Print Options | CMYK/Pantone, matte or gloss finish |
| Order Volume/MOQ | Low-MOQ custom runs, volume pricing at scale |
| Shipping | Flat-pack cartons ship nationwide from US facilities |
A Different Structure Than Stand-Up
Unlike our large stand up pouches, this format skips the gusseted base entirely, staying low-profile and flexible for products that ship or store flat rather than standing on a shelf.
Who Buys Lay Flat Pouches
Sample and trial-size brands, flat food items like jerky or dried fruit, and mailable subscription products all favor this pouch style for their compact, lightweight shipping profile.
Space and Shipping Efficiency
Because this format doesn’t need a standing base, it packs more densely into shipping cartons and mailers, cutting freight volume compared to bulkier stand-up formats.
Eco-Friendly Film Options
A 2025 mckinsey & company survey found over 60% of u.s. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable-friendly and compostable film for this pouch to match that demand.
Print and Finish Options
Full-color CMYK or Pantone printing with matte or gloss finish keeps this packaging shelf-ready, similar to finishes on our stand up pouch line, and a tear notch or zipper can be added.
Closure and Seal Options
Heat-seal, resealable zipper, or tear-notch closures are all available depending on how the product will be used and reopened.
Why Order From Crat Packaging
- US-based manufacturing with reliable turnaround
- Low-profile flat format for compact, efficient shipping
- Low minimum order quantities for new brands
- In-house design support for pouch artwork
- Recyclable-friendly and compostable film options
- Dedicated account manager from quote to delivery
How to Order
- Request a free quote with size, fill weight, and print specs
- Approve a digital proof or physical sample
- Confirm order volume and production timeline
- Receive flat-packed pouches ready to fill and seal
Frequently Asked Questions
How are lay flat pouches different from stand-up pouches?
Lay flat pouches skip the gusseted base, staying flexible and low-profile instead of standing upright like a stand-up pouch.
What products work best in lay flat pouches?
Sample sachets, flat foods, and mailable subscription products are well suited to this compact format.
Do these pouches save on shipping costs?
Yes, their low-profile shape packs more densely into cartons and mailers, reducing shipping volume.
What closures are available?
Heat-seal, resealable zipper, and tear-notch closures are all available on this pouch style.
What is the minimum order quantity?
Crat Packaging offers low minimum order quantities, ideal for both new and established brands.
Can I get a clear window on the pouch?
Yes, a clear window panel can be added so customers can see the product before purchase.
