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A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Logo Mailer Boxes turn every online order into a branded unboxing moment, giving D2C brands a shipping box that protects the product and markets the company at the same time. Crat Packaging LLC builds Logo Mailer Boxes for e-commerce sellers who ship direct to customers and want every parcel that lands on a doorstep to reinforce their identity.
Logo Mailer Boxes Specifications
| Box Style | Self-locking mailer with tuck flaps, no tape required |
|---|---|
| Material | E-flute or B-flute corrugated board, 32 ECT |
| Assembly | Flat-shipped, folds and locks by hand in seconds |
| Best For | D2C brands, subscription boxes, and online retailers |
| Print Options | Full-color digital or offset print, interior logo printing |
| Order Volume/MOQ | Starts at 100 units with volume pricing to 25,000+ |
| Shipping | Ships flat to save freight cost, 10-12 day production |
Why D2C Brands Choose Branded Shipping Mailers
A logo-printed mailer replaces a plain brown box with a branded first impression, driving unboxing photos, social shares, and repeat purchases without adding a separate shipping step.
Built for the Shipping Journey
These mailers are engineered with self-locking flaps and corrugated walls that survive parcel carriers, so branding stays crisp and the product arrives undamaged from warehouse to front door.
Interior Branding Options
Beyond the exterior logo, brands can print interior flaps, add tissue liners, or include a thank-you card slot, extending the branded experience the moment the customer opens the box.
Eco-Friendly E-Commerce Packaging
Recyclable corrugated stock keeps these branded mailers curbside-friendly, and a 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice, making sustainable mailers a selling point.
Sizing for Every Product
Mailers are die-cut to fit apparel, cosmetics, accessories, and small electronics snugly, reducing dunnage costs and cutting the dimensional weight carriers charge for oversized boxes.
Why Order From Crat Packaging
- Free digital proof of your logo placement before production
- Sturdy corrugated stock rated for national parcel shipping
- Volume pricing that scales with your order growth
- Interior print and insert options for unboxing branding
- US-based production with 10-12 day standard turnaround
- Dedicated support for recurring e-commerce reorders
How to Order
- Share your product dimensions and monthly shipping volume
- Approve a free proof of your logo and mailer design
- Confirm your order once artwork and sample are approved
- Receive mailers ready to fold, fill, and ship
Businesses buying in bulk should also compare logo boxes wholesale pricing, review Shipping Mailer Boxes for non-branded options, or start with a sample mailer box before a full production run.
Frequently Asked Questions
Do Logo Mailer Boxes need tape to close?
No, they use self-locking flaps that hold securely without tape or glue.
Can I print inside the box as well as outside?
Yes, interior flap printing and tissue liners are both available.
What sizes are available?
Mailers are custom die-cut to your product, from small accessory boxes to apparel-sized mailers.
How long does production take?
Standard turnaround is 10-12 days from proof approval, with rush options on request.
Are Logo Mailer Boxes recyclable?
Yes, all mailer stock is curbside-recyclable corrugated board.
What is the minimum order quantity?
Orders start at 100 units, with better per-unit pricing at higher volumes.
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