UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Luxury chocolate boxes packaging from Crat Packaging is engineered around function: compartment inserts, structural rigidity, and construction choices that keep delicate chocolate intact and protected from melt through shipping and storage.
Luxury Chocolate Boxes Packaging Specifications
| Attribute | Detail |
|---|---|
| Box Style | Rigid two-piece with compartment tray insert |
| Material | 400-450 GSM rigid board, insulated liner option |
| Assembly | Pre-assembled with molded insert seated inside |
| Best For | Chocolatiers shipping direct-to-consumer, corporate gift boxes |
| Print Options | Foil stamping, embossing, full-color offset print |
| Order Volume/MOQ | Starting at 100 units |
| Shipping | Nationwide shipping, 7-10 business days |
Compartment Inserts That Prevent Damage
Molded paperboard or foam compartment inserts hold each piece of chocolate in a fixed position, preventing pieces from sliding, chipping, or transferring color onto neighboring pieces during transit.
Engineering Against Melt and Temperature
For brands shipping direct-to-consumer, we offer insulated liner options and snug-fit tray depths that reduce air movement inside the box, helping protect chocolate against temperature swings in transit.
Eco-Friendly Chocolate Packaging Box Materials
Sustainability now sells as hard as design. A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice, and premium buyers weigh this even more heavily than mass-market shoppers. Crat Packaging offers FSC-certified kraft, recycled rigid board, and soy-based inks on every order, so you can market your packaging as genuinely sustainable without sacrificing the luxury finish your brand needs.
Insert Customization by Piece Count
We custom-mold inserts to hold anywhere from 4 to 24+ individual chocolate pieces, sized to your exact chocolate mold dimensions to eliminate movement inside the box.
Print and Finish Options
Foil stamping and embossing remain available on protective builds, so structural performance doesn’t require sacrificing the premium look of the exterior.
Choosing the Right Chocolate Line
For a general overview and broader style range, see our Luxury Chocolate Boxes flagship line, or Custom Chocolate Boxes for additional formats.
Why Order From Crat Packaging
- Direct US manufacturing, no middleman markup
- Free design support plus a physical pre-production sample
- Low minimum order quantities for small brands
- FSC-certified, recyclable substrates on every style
- In-house printing with accurate Pantone matching
- Dedicated account manager from proof to delivery
How to Order
- Request a free quote with dimensions and quantity
- Approve a digital proof or physical sample
- Confirm print files or use free design help
- Production begins and ships to your address
Frequently Asked Questions
How do compartment inserts protect chocolate?
Molded inserts hold each piece in a fixed position, preventing sliding, chipping, and color transfer between pieces during shipping.
Can you build inserts for a specific piece count?
Yes, we custom-mold inserts to hold anywhere from 4 to 24 or more individual chocolate pieces based on your mold.
Do you offer insulated liners for temperature protection?
Yes, insulated liner options are available for brands shipping chocolate direct-to-consumer in warmer climates.
Is rigid board better than folding cartons for shipping?
Yes, rigid board resists crushing from stacked parcels significantly better than standard folding carton stock.
What is the minimum order quantity?
Standard orders start at 100 units, with better pricing at 500 units and above.
Can protective boxes still have foil stamping?
Yes, foil stamping and embossing are available on all protective, insert-based chocolate box builds.
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