UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Luxury postal boxes combine carrier-ready sizing with a premium finish, so parcels dropped into the USPS or courier network still arrive looking like a considered brand experience. Crat Packaging manufactures custom postal boxes for retailers and gifting brands across the United States who ship directly through postal and parcel networks and want the box itself to reflect their brand.
Luxury Postal Boxes Specifications
| Box Style | Corrugated postal box with tuck-top or crash-lock closure |
|---|---|
| Material | Premium corrugated board with printed exterior finish |
| Assembly | Self-locking, ships flat for efficient storage |
| Best For | Direct-to-mailbox shipping, postal parcel drop-off, gifting |
| Print Options | Full-color exterior printing, foil stamping, matte coating |
| Order Volume/MOQ | Low minimums for small brands, scalable at volume |
| Shipping | Sized to standard postal service dimensional tiers |
Built for Postal Network Shipping
Dimensions are sized to standard postal-rate tiers, helping keep shipping costs predictable while the box still delivers a branded, premium unboxing moment at the mailbox.
Who Buys Luxury Postal Boxes
Small retail brands, gifting companies, and direct-to-consumer shippers who send parcels through postal networks choose this format to keep both cost and presentation in check.
Durable, Mailbox-Ready Construction
Reinforced seams and appropriately rated board strength keep boxes intact through sorting facilities and standard postal handling from origin to doorstep.
Balancing Cost and Presentation
Shippers moving high parcel volumes through postal networks often have to choose between a plain, purely functional box and one that actually reflects the brand. Sizing these boxes tight to postal-rate breakpoints keeps per-shipment cost predictable, which frees up budget to invest in the printed finish and unboxing detail that a generic mailer skips entirely.
Eco-Friendly Materials
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Recyclable corrugated and FSC-certified board keep luxury postal boxes sustainable across every shipment.
Why Order From Crat Packaging
- In-house design team builds print-ready proofs at no extra charge
- Low minimum order quantities for small and growing brands
- Fast US-based production and turnaround
- Dimensions optimized against postal-rate pricing tiers
- Dedicated account support from quote through delivery
- Competitive wholesale pricing on bulk orders
How to Order
- Share your typical parcel dimensions, weight, and quantity with our team
- Review a free digital proof of your box design
- Approve the final layout and confirm your production timeline
- Receive your finished boxes, ready to pack and mail
Frequently Asked Questions
How is this different from a mailer box? Luxury postal boxes are sized specifically around postal-rate tiers, prioritizing predictable shipping costs alongside branding.
Will these fit standard postal size limits? Sizing is designed against common postal dimensional tiers to help avoid oversize surcharges.
What’s the minimum order quantity? Low minimums suit small brands, with scalable pricing for larger volumes.
Can I print my logo on the exterior? Yes, full-color exterior printing and foil stamping are both available.
How long does production take? Turnaround depends on order size and finish; we provide a clear timeline with every quote.
Are eco-friendly materials available? Yes, recyclable corrugated and FSC-certified board options are available.
Explore related options: Large Postal Boxes, Printed Postal Boxes, Luxury Mailing Boxes, and Luxury Shipping Boxes.
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