UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Crat Packaging adds a die-cut or rope handle to mailer box with handle orders, turning a standard shipment into a box customers can carry the moment it arrives without needing a bag.
Mailer Box With Handle Specifications
| Box Style | Corrugated mailer with die-cut or reinforced rope handle |
| Material | E-flute or B-flute corrugated board, reinforced handle edge |
| Assembly | Auto-lock bottom, handle pre-cut or pre-attached |
| Best For | Retail-style e-commerce unboxing, event and trade show packages |
| Print Options | Full-color CMYK exterior, interior branding |
| Order Volume/MOQ | No minimum on sample runs; volume pricing available |
| Shipping | Ships flat nationwide from US-based production |
A Carry Feature Most Shipping Mailers Skip
Standard shipping mailers are designed to be opened and set down, not carried. A die-cut or reinforced rope handle gives the box a second life as a tote-style carrier, letting customers take it straight from the doorstep into the house or car.
Who Adds a Handle to a Mailer Box
DTC brands aiming for a retail-store feel, event organizers shipping swag, and trade show exhibitors sending pre-packed materials all order mailer box with handle for that extra carry convenience.
Eco-Friendly Handle Options
a 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice, and a die-cut handle punched from the corrugated board keeps the box single-material and fully recyclable, unlike a plastic or metal handle attachment.
Reinforced for Real Carrying Weight
Die-cut handle openings get reinforced edges or a laminated strip so the handle holds up under actual product weight, a structural detail distinct from the closure engineering used on mailer box packaging.
Retail-Style Presentation for E-Commerce
Pairing a handle with full-color exterior printing gives an online order the same grab-and-go feel as an in-store shopping bag, complementing the broader mailer boxes catalog for brands building a more elevated unboxing experience.
Why Order From Crat Packaging
- Die-cut or reinforced rope handle for real carrying use
- Reinforced handle edges rated for your product weight
- Fully recyclable single-material corrugated construction
- Retail-style presentation for e-commerce unboxing
- US-based manufacturing with no minimum on samples
- Volume pricing available as order size scales up
How to Order
- Choose your handle style and box dimensions
- Share your product weight for handle reinforcement
- Approve your free digital proof
- Receive flat-packed boxes with handles ready to assemble
Frequently Asked Questions
What handle types are available?
Die-cut handles punched directly from the corrugated board and reinforced rope handles are both available.
Will the handle hold up under real product weight?
Yes, handle openings are reinforced with edge treatments or laminated strips rated for the product weight you specify.
Is a handled mailer box recyclable?
Yes, a die-cut handle keeps the box single-material corrugated and fully recyclable.
Can the handle be sized for a specific carry style?
Yes, handle size and placement can be adjusted for one-hand or two-hand carrying.
Is there a minimum order for handled mailer boxes?
Sample runs have no minimum, with volume pricing available as order size increases.
Do handled boxes cost more than standard mailers?
There is a modest added cost for handle die-cutting and reinforcement; request a quote for your specific size.
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